User Manuals: Hitachi ZW 180-6 Front End Loaders

User Manuals: Hitachi ZW 180-6 Front End Loaders

Manuals and User Guides for Hitachi ZW 180-6 Front End Loaders. We have 2 Hitachi ZW 180-6 Front End Loaders manuals available for free PDF download: Operator's Manual, Technical Manual

Hitachi ZW 180-6 Operator's Manual

Hitachi ZW 180-6 Operator's Manual (426 pages)

Wheel Loader

Brand: Hitachi | Category: Front End Loaders | Size: 5.98 MB

Table of Contents

Table of Contents
5
Machine Numbers

11
- Aftertreatment Device
  12
Safety

13
Safety Labels

51
Components Name

63
Operator's Station

65
- Aftertreatment Device
  65
- Automatic Regeneration
  67
  - Repeated Inhibiting of Aftertreatment Device Cleaning
    68
- Cab Features
  69
- Front Console
  70
- Right Console
  71
  - Fingertip Control Type
    71
  - Multi-Function Joystick Type
    72
- Monitor Panel
  73
- Parking Brake Indicator (Red)
  74
- Brake Oil Low Pressure Indicator (Red)
  74
- Hydraulic Oil Level Indicator (Red)
  74
- Low Steering Oil Pressure Indicator (Red) (Option)
  75
- Transmission Warning Indicator (Red)
  75
- Communication Error Indicator (Yellow)
  75
- Discharge Warning Indicator (Red)
  75
- Engine Warning Indicator (Red)
  76
- Overheat Indicator (Red)
  76
- Engine Oil Low Pressure Indicator (Red)
  76
- Air Filter Restriction Indicator (Red)
  77
- Preheat Indicator (Yellow)
  77
- Coolant Temperature Gauge
  78
- Fuel Gauge
  78
- Turn Signal Indicator (Green)
  79
- High Beam Indicator (Blue)
  79
- Work Light Indicator (Yellow)
  79
- Clearance Light Indicator (Green)
  80
- Control Lever Lock Indicator (Red)
  80
- Multi Function Monitor
  81
- Default Setting
  82
- Basic Screen
  83
- How to Use Screens
  84
  - Displaying Basic Screen
    84
  - Monitor Operation
    88
- Alarm Occurrence Screen
  89
- Remedy
  91
- DEF/SCR System Alarm
  93
  - Def/Adblue® Level Alarm
    93
  - Urea SCR System Malfunction
    94
- Aftertreatment Device Regeneration
  95
- Main Menu
  98
- Ride Control Drive Speed Setting (Option)
  99
- Dual Lift Arm Auto-Leveler
  100
  - Height Kickout ON/OFF, Stop Height Setting
    101
  - Lower Kickout ON/OFF, Stop Height Setting
    102
- Brightness Adjustment
  103
- Mail (Option)
  105
- Setting Menu
  107
- Date and Time
  108
  - Time Adjustment
    108
  - Date Adjustment
    110
  - Display Mode Setting
    112
- Auto Idling Stop
  114
  - Auto Idling Stop: ON/OFF
    114
  - Acting Time Setting
    115
- Rear View Camera Monitor
  116
- Aftertreatment Device Regeneration Inhibit
  118
  - Setting Procedure
    118
- Transmission Setting
  120
  - Shift Change Delay Mode Setting
    120
- Warm up Operation
  122
- Display Item Selection
  124
- Main Menu Display Order Change
  126
- Information Menu
  128
- Operation Condition
  129
  - Fuel Consumption
    129
- Maintenance
  131
  - Maintenance Notice
    131
  - Time Remains and Maintenance Interval
    133
- Troubleshooting
  135
- Monitoring
  137
- Switches, Steering Wheel and Pedals
  139
- Hazard Switch
  140
- Work Light Switch
  141
- Parking Brake Switch
  142
- Neutral Lever Lock (for the Forward/Reverse Lever)
  143
- Steering Wheel
  143
- Horn Switch
  143
- Key Switch
  144
- Turn Signal Lever
  145
- Light Switch
  146
- High-Low Beam Switch
  147
- Accelerator Pedal
  148
- Brake Pedal
  148
  - Service Brake
    148
  - Declutch Brake
    148
- Forward/Reverse Lever/ Shift Switch
  149
  - Forward/Reverse Lever
    149
  - Shift Switch
    149
- Wiper Switch
  150
  - Wiper Operation
    150
  - Front/Rear Wiper Switch
    151
- Tilt, Telescopic Lever/Steering Column Tilt Pedal
  152
- Right Console / Switches
  153
  - Fingertip Control Type
    153
- Loading Control Levers
  154
- Right Console / Switches
  156
  - Multi-Function Joystick Type
    156
- Loading Multi-Function Joystick Lever (Option)
  157
- Auxiliary Control Lever (Option)
  158
- Armrest Adjust Handle
  158
- Forward/Reverse Selector Switch
  159
  - Operational Procedure
    159
- Loading Control Lever Lock Switch
  160
- Declutch Position Switch
  160
- Travel Mode Selector Switch
  161
- Power Mode Selector Switch
  162
- Fan Reverse Rotation Switch
  163
  - Off
    163
  - Auto
    163
  - Manual Operation
    164
- Hydraulic Coupler Switch (Option)
  164
- Secondary Steering Operation Check Switch (Option)
  165
- Aftertreatment Device Regeneration Switch
  165
- 1St Speed Fixed Switch
  166
- Ride Control Switch (Option)
  167
  - Auto
    167
  - Off
    167
- Hold Switch
  168
- Right Console Slide Lever
  168
- Quick Power Switch
  169
- DSS (down Shift Switch)
  170
- Horn Switch
  170
- Cigar Lighter (24 V DC Electrical Outlet)
  171
  - Using Cigar Lighter
    171
- Ash Tray
  171
- Auto Air Conditioner
  172
  - Feature
    172
  - Components Name
    173
  - Controller Part Name and Function
    174
  - Cab Heater Operation
    176
  - Cooling Operation
    177
  - Defroster Operation
    178
  - Cool Head/Warm Feet Operation
    178
- Tips for Optimal Air Conditioner Usage
  179
  - For Rapid Cooling
    179
  - When Windows Become Fogged
    179
  - Off-Season Air Conditioner Maintenance
    179
- Adjusting Operator's Seat (Air Suspension Type Seat)
  180
  - Components Name
    180
- Rear Tray
  181
- Electric Power Output (12 VDC Electrical Outlet)
  181
- Fuse Box
  182
  - Fuse Box a
    183
  - Fuse Box B
    183
- Hot/Cool Box
  184
- Tray and Drink Holder
  184
- ROPS Cab
  185
- Front Interior Light
  187
- Rear Interior Light
  187
- Sun Visor
  188
- Emergency Exit Hammer
  188
- Coat/Hat Hook
  188
- Upper Switch Panel (Option)
  189
- Rotary Light Switch (Option)
  189
- Outside Rear View Mirror
  190
- Inside Rear View Mirror
  190
- Cab Door
  190
- Door Lock Knob
  191
- Door Open/Close Lever
  191
- Window Open/Close Levers
  191
- When Fully Opening the Door
  192
- Cab Door Release Lever
  192
- Battery Disconnect Switch
  193
  - Switch Operation
    194
- Articulation Stopper (Lock Bar)
  195
- Towing Pin
  196
- Inspection/Maintenance Side Access Cover
  197
- Rear Grille
  198
- Steps
  199
- Tool Box
  199
- Vandal-Resistant Devices
  200
- Seat Belt
  202
- Seat Pocket
  202
Break-In

203
- Break-In Period for New Machine
  203
- Work Mode for Break-In
  203
Operating the Engine

205
- Inspect Machine Daily before Starting
  205
- Check before Starting
  207
- Starting Engine
  209
- Starting in Cold Weather
  211
- Check after Starting
  212
- Using Booster Batteries
  213
- Warm up
  215
- Cold Weather Warm up
  216
- Stopping Engine
  218
Moving the Machine

219
- Driving the Machine
  219
- Starting to Move
  220
- Parking Brake Switch
  225
- Drive Speed Change
  226
- Changing Forward/Reverse Drive Direction
  226
- Steering Wheel
  227
- Secondary Steering (Option)
  228
- Emergency Stop and Restart of Operation
  229
- Precautions for Traveling
  230
- Operating in Water or on Soft Ground
  231
- Precautions for Driving on Slopes
  232
- Precautions to be Taken if Machine Failure Occurs
  233
- Stop
  234
- Parking
  236
- Emergency Stopping
  237
Operating the Machine

239
- Loading Control Levers
  239
- Control Lever Lock
  242
- Declutch Position Switch
  243
- Adjustment of Bucket Auto Leveler
  244
- Adjustment of Dual Lift Arm Auto Leveler
  246
- Auto Idling Stop
  247
- Aftertreatment Device Manual Regeneration
  249
- Before Operation
  252
- Precautions for Operation
  252
- Ensure Safety When Operating on Road Shoulders
  252
- Avoid Overloading
  252
- Avoid Rapid Steering Changes And/Or Sudden Braking
  252
- Avoid Operation with Loads on Only One Side
  252
- Excavation
  253
- Grading
  255
- Loading
  256
- Dozing
  259
- Stock Piling
  259
- Removing Snow
  260
- Lifting Wheel Loader
  260
- Precautions for after Operation
  261
Transporting

263
- Transporting by Road
  263
- Selecting a Trailer
  263
- Loading / Unloading on Trailer
  264
- Fastening Machine for Transporting
  266
- Transporting Wheel Loader (Urgent Situation)
  267
- Towing Method
  271
- Lifting Machine
  272
Maintenance

273
- Correct Maintenance and Inspection Procedures
  273
- Check the Hour Meter Regularly
  275
- Layout
  276
- Preparations for Inspection and Maintenance
  280
- Articulation Lock
  282
- Inspection/Maintenance Access Side Cover
  283
- Rear Grille
  284
- Periodic Replacement of Parts
  285
- Inspection and Maintenance Table
  286
- Kind of Oils
  290
- List of Consumable Parts
  294
- Greasing
  296
- Engine
  304
  - Check Engine Oil Level
    304
  - Change Engine Oil
    305
  - Replace Engine Oil Filter
    307
  - Check Crankcase Breather Tube
    308
  - Replace Crankcase Air Breather Element
    309
  - Check Vibration Damper
    311
- Power Train
  312
- Hydraulic System
  319
- Inspection and Maintenance of Hydraulic Equipment
  319
- Fuel System
  337
  - Check Fuel Level
    337
  - About Biodiesel Fuel
    337
  - Drain Water and Sediment from Fuel Tank
    339
  - Drain Fuel Filter
    340
  - Replace Fuel Main Filter Element
    341
  - Replace Fuel Pre-Filter Element
    342
  - Clean Fuel Solenoid Pump Strainer
    343
  - Check Fuel Hoses
    345
- Air Cleaner
  346
  - Replace Air Cleaner Element
    346
  - Check Air Inlet System
    347
- Cooling System
  348
  - Check Coolant Level
    349
  - Check Drive Belt
    350
  - Check Drive Belt Tensioner
    351
  - Change Coolant
    352
  - Clean Radiator/Oil Cooler and Other Cooling System
    353
- Electrical System
  354
  - Batteries
    354
  - Check Monitor Functions and All Other Instrument Operation
    358
  - Check Work Lights
    359
  - Check Horn and Backup Alarm
    359
  - Check Electrical Harnesses and Fuses
    360
- Brake System
  362
- Tire
  366
  - Check and Replace Tire (Tire Pressure)
    366
  - Check Tire for Damage
    366
  - Check Wheel Bolt Torque
    367
- Air Conditioner
  372
  - Clean/Replace Air Conditioner Circulation/Fresh Air Filters
    372
  - Check Air Conditioner
    376
  - Check Air Conditioner Piping
    376
  - Check Air Conditioner Condenser
    377
  - Check Air Conditioner Drive Belt
    377
  - Check Refrigerant
    378
  - Replace Air Conditioner Receiver Dryer
    378
  - Check Compressor and Pulley
    378
- Miscellaneous
  379
- Aftertreatment Device
  397
  - Check and Clean Aftertreatment Device
    397
- Urea SCR System
  398
  - Check Def/Adblue
    400
  - Replace Def/Adblue® Supply Module Main Filter
    403
Maintenance under Special Environmental Conditions

405
- Maintenance under Special Environmental Conditions
  406
- Precautions for Maintenance During Cold Weather Season
  406
Storage

409
- Storing the Machine
  409
  - Precaution Items for Long-Time Storage
    409
Troubleshooting

413
Specifications

417
Optional Attachments

419
- Hydraulic Type Quick Coupler Operation
  419
Index

421

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Hitachi ZW 180-6 Technical Manual

Hitachi ZW 180-6 Technical Manual (41 pages)

Wheel Loader

Brand: Hitachi | Category: Compact Loader | Size: 0.51 MB

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