User Manuals: Hitachi ZW150-6 Wheel Loader

Manuals and User Guides for Hitachi ZW150-6 Wheel Loader. We have 1 Hitachi ZW150-6 Wheel Loader manual available for free PDF download: Operator's Manual

Hitachi ZW150-6 Operator's Manual (408 pages)

Wheel Loader

Brand: Hitachi | Category: Front End Loaders | Size: 6.94 MB

Table of Contents
5
Machine Numbers
11
Safety
13
Recognize Safety Information
13
Understand Signal Words
13
Follow Safety Instructions
14
Prepare for Emergencies
15
Wear Protective Clothing
15
Protect against Noise
16
Inspect Machine
16
General Precautions for the Cab
17
Use Handrails and Steps
18
Never Ride Attachment
18
Adjust Operator's Seat
18
Ensure Safety before Rising from or Leaving Operator's Seat
19
Fasten Your Seat Belt
19
Move and Operate Machine Safely
20
Handle Starting Aids Safely
20
Operate Only from Operator's Seat
21
Jump Starting
21
Investigate Job Site Beforehand
22
Equipment of Head Guard, ROPS, FOPS
23
Provide Signals for Jobs Involving Multiple Machines
23
Keep Riders off Machine
24
Drive Safely
24
Drive Machine Safely (Work Site
25
Drive Safely with Bucket Loaded
26
Drive on Snow Safely
26
Travel on Public Roads Safely
27
Avoid Injury from Rollaway Accidents
27
Avoid Accidents from Backing up and Turning
28
Avoid Positioning Bucket or Attachment over Anyone
29
Avoid Tipping
29
Never Undercut a High Bank
30
Dig with Caution
30
Perform Truck Loading Safely
30
Avoid Power Lines
31
Precautions for Operation
31
Precautions for Lightning
31
Object Handling
32
Protect against Flying Debris and Falling Object
33
Park Machine Safely
34
Store Attachments Safely
34
Transport Safely
35
Handle Fluids Safely−Avoid Fires
36
Practice Safe Maintenance
37
Warn Others of Service Work
38
Support Machine Properly
38
Stay Clear of Moving Parts
39
Support Maintenance Properly
39
Prevent Parts from Flying
40
Prevent Burns
40
Replace Rubber Hoses Periodically
41
Avoid High-Pressure Fluids
41
Prevent Fires
42
Evacuating in Case of Fire
44
Beware of Exhaust Fumes
44
Precautions for Welding and Grinding
44
Avoid Heating Near Pressurized Fluid Lines
45
Avoid Applying Heat to Lines Containing Flammable Fluids
45
Precautions for Handling Accumulator and Gas Damper
45
Remove Paint before Welding or Heating
46
Beware of Asbestos and Silica Dust and Other Contamination
46
Prevent Battery Explosions
47
Service Air Conditioning System Safely
47
Handle Chemical Products Safely
48
Dispose of Waste Properly
48
Notes on Aftertreatment Device
49
Precautions for Communication Terminal
50
Precaution for Communication Terminal Equipment
50
Safety Signs
52
Components Name
63
Getting On/Off the Machine
65
Operator's Station
66
About Aftertreatment Device
66
Cab Features
69
Front Console
70
Right Console
71
Multi-Function Joystick Type
71
Fingertip Control Type
72
Monitor Panel
73
Service Indicator
74
Parking Brake Indicator (Red)
75
Brake Oil Low Pressure Indicator (Red)
75
Hydraulic Oil Level Indicator (Red)
75
Low Steering Oil Pressure Indicator (Red) (Optional)
76
HST Warning Indicator (Red)
76
Discharge Warning Indicator (Red)
76
Urea Warning Indicator (Red)
76
Engine Trouble Indicator (Red)
77
Overheat Indicator (Red)
77
Engine Oil Low Pressure Indicator (Red)
77
Aftertreatment Device Warning Indicator
78
Aftertreatment Device Regeneration Request (Blinking Yellow)
78
Aftertreatment Device Regeneration Inhibited Warning Indicator
78
Aftertreatment Device Regeneration Inhibited
78
Warning (Yellow)
78
Aftertreatment Device Auto Regeneration Inhibited Warning (Yellow)
78
Air Filter Restriction Indicator (Red)
79
Preheat Indicator (Yellow)
79
Fuel Filter Restriction Indicator (Red)
79
HST Oil Temperature Indicator (Red)
79
Secondary Steering Indicator (Yellow) (Optional)
80
Seat Belt Indicator (Red)
80
Water Separator Indicator (Red)
80
Coolant Temperature Gauge
81
Fuel Gauge
81
HST Oil Temperature Gauge
81
Turn Signal Indicator (Green)
82
High Beam Indicator (Blue)
82
Work Light Indicator (Yellow)
82
Aftertreatment Device Regeneration Inhibited Indicator (Green)
82
Clearance Light Indicator (Green)
83
Control Lever Lock Indicator (Red)
83
Power Mode Indicator (Green)
83
Maintenance Indicator (Yellow)
84
Forward/Reverse Selector Switch Indicator (Green)
84
Fan Reverse Rotation Indicator (Green)
84
Monitor Display
85
Forward/Reverse and Shift Position Indicator
86
Speedometer
88
Ride Control Indicator
89
ECO Indicator
89
Def/Adblue® Level Gauge
89
DEF/SCR System Alarm
90
Def/Adblue® Level Alarm
90
Urea SCR System Malfunction
91
Machine Information Display
92
Shifting Item to be Indicated on Machine Information Display
93
Resetting of Oil Change and Filter Replacement Intervals
99
Hydraulic Oil Change Interval Hour Meter
99
Hydraulic Oil Filter 1 Replacement Interval Hour Meter
100
Hydraulic Oil Filter 2 Replacement Interval Hour Meter
101
Hydraulic Oil Filter 3 Replacement Interval Hour Meter
102
Transmission Oil Change Interval Hour Meter
103
Transmission Oil Filter Replacement Interval Hour Meter
104
Engine Oil Change Interval Hour Meter
105
Engine Oil Filter Replacement Interval Hour Meter
106
Oil Separator Element Replacement Interval Hour Meter
107
Fuel Filter Replacement Interval Hour Meter
108
Def/Adblue® Supply Module Main Filter Replacement Interval Hour Meter
109
Axle Oil Change Interval Hour Meter
110
Clock Setting Mode
111
Clock (24H) Setting Procedures
111
Switches, Steering Wheel and Pedals
112
Forward/Reverse Lever/ Shift Switch
113
Forward/Reverse Lever
113
Shift Switch
113
Neutral Lever Lock (for the Forward/Reverse Lever)
114
Steering
114
Horn Switch
114
Turn Signal Lever
115
Light Switch
116
High-Low Beam Switch
117
Key Switch
117
Wiper Switch
118
Wiper Operation
118
Front/Rear Wiper Switch
119
Hazard Switch
120
Work Light Switch
121
Parking Brake Switch
122
Accelerator Pedal
123
Brake/Inching Pedal
123
Tilt, Telescopic Lever/Steering Column Tilt Pedal
124
1St Speed Select Switch
125
Auto Shut-Down (Idling Stop) Switch
126
Right Console / Switches
127
Multi-Function Joystick Type
127
Multi-Function Joystick Lever
128
Right Console / Switches
129
Fingertip Control Type
129
Control Lever
130
Control Lever Lock Switch
132
Armrest Adjust Handle
133
Creep Mode Switch
134
Traction Control Switch
135
Power Mode Switch
136
Aftertreatment Device Regeneration Switch
137
Manual Regeneration Procedure
138
Aftertreatment Device Regeneration Inhibited
140
Ride Control Switch
141
Auto
141
Off
141
Fan Reverse Rotation Switch
142
Manual Operation
142
Auto
143
Forward/Reverse Selector Switch
144
Operational Procedure
144
Secondary Steering Operation Check Switch (Optional)
145
Dual Lift Arm Auto Leveler
146
Cigar Lighter (24 VDC Electrical Outlet)
147
Using Cigar Lighter
147
Ash Tray
148
Auto Air Conditioner
149
Feature
149
Components Name
150
Controller Part Name and Function
151
Mode/Temperature Control Switch
153
Defroster Operation
155
Cool Head/Warm Feet Operation
155
Tips for Optimal Air Conditioner Usage
156
For Rapid Cooling
156
When Windows Become Clouded
156
Off-Season Air Conditioner Maintenance
156
Adjusting Operator's Seat (Air Suspension Type Seat)
157
Components Name
157
Rear Tray
158
Electric Power Output (12 VDC Electrical Outlet)
158
Fuse Box
159
Fuse Box a
160
Fuse Box B
160
Hot/Cool Box
161
Tray and Drink Holder
161
ROPS Cab
162
Front Room Light
164
Rear Room Light
164
Emergency Evacuation Hammer
164
Sun Visor
165
Coat Hook
165
Upper Switch Panel
166
Rotary Light Switch (Optional)
166
Rear View Mirror Heater Switch
166
Outside Rear View Mirror
167
Room Rear View Mirror
167
Cab Door
167
Door Lock Knob
168
Door Open/Close Lever
168
Window Open/Close Levers
168
When Fully Opening the Door
169
Cab Door Release Lever
169
Battery Disconnect Switch
170
Switch Operation
171
Articulation Lock Bar
172
Towing Pin
173
Inspection/Maintenance Side Access Cover
174
Steps
175
Tool Box
175
Vandal-Proof Devices
176
Seat Belt
178
Seat Pocket
178
Rear View Camera Monitor
179
Components Name
179
Starting and Stopping the Rear View Camera Monitor (Optional)
179
Monitor Setting and Adjustment (Optional)
180
Break-In
183
Break-In Period for New Machine
183
Work Mode for Break-In
183
Operating Engine
185
Inspect Machine Daily before Starting
185
Check before Starting
187
Starting Engine
189
Starting in Cold Weather
191
Check after Starting
192
Using Booster Batteries
193
Warm up
195
Cold Weather Warm up
196
Stopping Engine
198
Driving Machine
199
Driving the Machine
199
Starting to Move
200
Parking Brake Switch
202
Drive Speed Change
203
Changing Forward/Reverse Drive Direction
203
Steering Wheel
204
Secondary Steering (Optional)
205
Stop and Restart of Driving
206
Precautions for Driving on Slopes
209
Precautions for Driving Speeds
210
Precautions to be Taken if Machine Failure Occurs
211
Stop the Machine
212
Parking
214
Emergency Evacuation
215
Operating Machine
217
Control Lever
217
Control Lever Lock Switch
220
Ride Control Switch
221
Lift Arm Kick out
223
Dual Lift Arm Auto Leveler
224
Bucket Auto Leveler
225
Auto Shut-Down (Idling Stop)
227
Before Operation
229
Precautions for Operation
229
Ensure Safety When Operating on Road Shoulders
229
Avoid Overloading
230
Avoid Rapid Steering Changes And/Or Sudden Braking
230
Avoid Operation with Biased Loads
230
Excavation
231
Grading
233
Loading
234
Dozing
237
Scooping
237
Removing Snow
238
Lifting Wheel Loader
238
Precautions for after Operations
239
Transporting
241
Transporting by Road
241
Transporting by Trailer
241
Loading / Unloading on Trailer
242
Fastening Machine for Transporting
244
Transporting Wheel Loader (Urgent Situation)
245
Towing Method
250
Lifting Machine
251
Maintenance
253
Correct Maintenance and Inspection Procedures
253
Check the Hour Meter Regularly
254
Layout
255
Preparations for Inspection and Maintenance
259
Lock Frames
261
Inspection/Maintenance Access Side Cover
262
Inspection and Maintenance Table
263
Periodic Replacement of Parts
268
Kind of Oils
270
List of Consumable Parts
274
Greasing
277
Engine
283
Check Engine Oil Level
283
Change Engine Oil
284
Replace Engine Oil Filter
286
Check Crankcase Breather Tube
287
Replace Crankcase Breather Filter Element
288
Check Oil Drain Tube
289
Power Train
290
Check Transmission Oil Level
290
Change Transmission Oil
291
Clean Transmission Strainer
291
Replace Transmission Oil Filter
293
Change Axle Oil
294
Check Oil Level
295
Check Surroundings Around Axle and Covers for Oil Leaks
296
Clean Axle Housing Air Breather
296
Hydraulic System
297
Inspection and Maintenance of Hydraulic Equipment
297
Check Hydraulic Oil Level
299
Change Hydraulic Oil/Clean Hydraulic Oil Tank
300
Bleed Air from the Hydraulic System
301
Bleed Air from the Hydraulic Circuit
301
Clean Suction Filter
302
Replace Pilot Oil Filter
303
Replace Hydraulic Tank Oil Filter
305
Replace HST Charge Filter
307
Replace Air Breather Element
308
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage
309
Replace Pilot Circuit Accumulator
310
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage
310
Check Gas Pressure in Ride Control Accumulator
310
Check Gas Pressure in Steering Accumulator
310
Check Hoses and Lines
311
Fuel System
316
Check Fuel Level
316
Drain Water and Sediment from Fuel Tank
318
Drain Fuel Filter
319
Bleed Air from the Fuel System
319
Replace Fuel Main Filter Element
320
Replace Fuel Pre-Filter Element
321
Clean Fuel Solenoid Pump Strainer
322
Check Fuel Hoses
323
Air Cleaner
324
Clean and Replace Air Cleaner Element
324
Cooling System
325
Coolant
325
Precautions for Handling Antifreeze
325
Check Coolant Level
326
Check Drive Belt
327
Check Drive Belt Tensioner
328
Change Coolant
329
Clean Radiator/Oil Cooler and Other Cooling System
330
Electrical System
331
Batteries
331
Check Monitor Functions and All Other Instrument Operation
335
Check Lights
336
Check Horn and Reverse Buzzer
336
Check Electrical Harnesses and Fuses
337
Brake System
339
Check Right and Left Brake Interlocking Performance
339
Check Parking Brake Force
340
Check Accumulator Function, Gas Leakage, Looseness, and Damage
341
Check Gas Pressure in Accumulator
342
Check Brake Disks (Service and Parking)
342
Tire
343
Check and Replace Tire (Tire Pressure)
343
Check Tire for Damage
343
Check Wheel Bolt Torque
344
Removal and Installation of Tire
347
Air Conditioner
348
Clean/Replace Air Conditioner Circulation/Fresh Air
348
Filters
348
Check Air Conditioner
352
Check Air Conditioner Piping
352
Check Air Conditioner Condenser
353
Check Air Conditioner Fan Belt
353
Check Refrigerant
354
Check Compressor and Pulley
354
Miscellaneous
355
Check Bucket Teeth and Cutting Edge
355
Check and Replace Seat and Seat Belt
356
Check ROPS Cab Mounting Bolts
356
Check Windshield Washer Fluid Level
356
Check Play Amount in Steering Wheel Stroke
357
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise
358
Check Rearview Mirror and Inside Rearview Mirror
359
Check Steps and Handrails for Damage and Looseness
359
Clean Engine Compartment and Hood
360
Check Sound Absorbing Mat Around Engine
360
Check and Adjust Valve Clearance
361
Retighten Front Axle and Rear Axle Support Mounting Bolts
361
Tightening and Retightening Torque of Nuts and Bolts
362
Aftertreatment Device
374
Check and Clean Aftertreatment Device
374
Urea SCR System
375
Check Def/Adblue
377
Refill Def/Adblue
377
Replace Def/Adblue® Supply Module Main Filter
380
Maintenance under Special Environmental Conditions
381
Maintenance under Special Environmental Conditions
382
Precautions for Maintenance During Cold Weather Season
382
Storage
385
Storing the Machine
385
Troubleshooting
389
Specifications
395
Optional Attachments
397
Hydraulic Type Quick Coupler Operation
397
Index
403

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User Manuals: Hitachi ZW150-6 Wheel Loader

Hitachi ZW150-6 Operator's Manual (408 pages)

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