Starting Circuit - Hitachi ZW180 Technical Manual

Operational principle, wheel loader
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STARTING
CIRCUIT
START)
FNR Lever in Neutral
When the key switch is turned to the START
position, terminal B is connected to terminals M
and ST inside the key switch.
As current from terminal M excites the battery
relay through fuse #8 of fuse box A, the battery
power is routed from the battery relay to terminal
#30 of the starter motor and terminal B of the
starter relay.
Current from terminal ST of the key switch flows
to terminal S of the starter relay and the coil inside
through the neutral relay.
The starter relay is turned ON and current flows to
terminal #50 of the starter from terminal C of the
starter relay.
Consequently, the relay inside the starter is
turned ON and the starter motor rotates.
Current from terminal M of the key switch flows to
all the controllers as a signal that the key switch is
in ON or START.
From Terminal L
of Alternator
SYSTEM / Electrical System
(KEY
SWITCH:
Starter Relay
S
R
Z
2
R
C
1
E
D
4
Neutral Relay
Operation of Starter Relay
When the key switch is turned to the START
position, continuity between terminals B and ST of
the key switch is made. Current flows to the base
of transistor Q2 through resistance R4 inside the
starter relay. Transistor Q2 is turned ON and
current flows to coil L of the relay.
Consequently, terminals #30 and #50 of the
starter are connected and the starter is operated.
When the engine is started, the alternator begins
charging and the voltage at terminal R of the
starter relay increases.
When this voltage reaches 21 to 22 V, Zener
diode Z is turned ON. Consequently, transistor Q1
is turned ON transistor Q2 is turned OFF as no
current flows to the base of transistor Q2.
At this moment, continuity between terminals #30
and #50 of the starter is lost and the starter is
turned OFF.
Condenser C1 is used to stabilize the operating
voltage. Diode D4 protects the circuit in case the
battery terminals are reversely connected.
D
3
(1)
L
R
4
R
3
(2)
(1)
D
2
Q
2
Q
1
(2)
C
B
Key Switch
T2-4-8
B
C
50
M
30
Starter
12V
ST
12V
T4GD-02-04-017

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