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Fronius Robacta TSS /i Manuals
Manuals and User Guides for Fronius Robacta TSS /i. We have
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Fronius Robacta TSS /i manual available for free PDF download: Operating Instructions Manual
Fronius Robacta TSS /i Operating Instructions Manual (100 pages)
Welding torch cleaning
Brand:
Fronius
| Category:
Welding System
| Size: 4 MB
Table of Contents
Table of Contents
3
Safety Instructions
6
Explanation of Safety Instructions
6
General
6
Intended Use
7
Environmental Conditions
7
Obligations of the Operating Company
7
Obligations of Personnel
7
Particular Hazard Areas
7
Personal Protection and Protection of Others
8
EMC Device Classifications
8
Safety Measures at the Setup Location and During Transport
8
Safety Measures in Normal Operation
9
Maintenance and Repair
9
Safety Inspection
9
Disposal
10
Safety Symbols
10
Data Backup
10
Copyright
10
General
11
General
13
Device Concept
13
Applications
13
Warning Notices on the Device
14
Types of Parting Agent and Their Use
15
Options
15
Detailed Information on the Optional Equipment
16
Transport
17
Transport Instructions on the Packaging
17
Operating Controls, Connections and Mechanical Components
19
Operating Controls, Connections and Mechanical Components
21
Detailed Information on the Optional Equipment
21
Safety
21
Connector Pin Assignments and Signal Descriptions
24
Safety
24
Assignment of Standard I/O Connection for Robot Control
24
Optional Connections Robot Control Unit (Fieldbus)
26
Assignment of External Optional Equipment Connection
26
Input and Output Signals Profinet, Devicenet, Profibus, Ethercat, and Ethernet IP
29
Fieldbus Terminal Allocation
29
Input Signals (from Welding Torch Service Station to Robot)
29
Output Signals (from Robot to Welding Torch Service Station)
30
Installation and Startup
33
Safety
35
Detailed Information on the Optional Equipment
35
Before Installation
37
Operating Personnel, Maintenance Personnel
37
Setup Regulations
37
Specifications for the Compressed Air Supply
37
Bolting the Welding Torch Service Station to the Surface
38
Installing Optional Equipment
39
Optional Equipment on Delivery
39
Installing Optional Equipment - Overview
39
1 Installing Touch Sense
40
Tools Required
40
2 Installing the Wire Cutter
44
Tools Required
44
Additionally Required
44
Operating Instructions
45
3 Installing the Robacta TC 2000 Cleaning Unit
46
General
46
Tools Required
46
Additionally Required
46
Installing the Robacta Reamer Twin Cleaning Unit
48
General
48
Tools Required
48
Additionally Required
48
Removing the Injection Device and Existing Clamping System
48
Installing the Twin Clamping System
50
Installing the Robacta Reamer Twin Cleaning Unit
52
4 Installing the Level Sensor
54
Tools Required
54
5 Inserting the Parting Agent Container
56
6 Installing the TCP Tip
57
Tools Required
57
7 Installing the Robacta Reamer V Easy / Robacta Reamer V 70 Han12P Cleaning Unit
58
General
58
Tools Required
58
Additionally Required
58
Installing the Reamer V Easy / Robacta Reamer V 70 Han12P Cleaning Unit
58
Starting up the Welding Torch Service Station
62
General
62
Opening the Welding Torch Service Station
62
Requirements for Starting up
62
Cleaning Program Sequence
65
Program Sequence-Overview
67
Detailed Information on the Optional Equipment
67
General Information
69
Wire Cutter
69
TC 2000 Dipping Bowl
69
Robacta TC 2000
69
Specification of the Parting Agent Volume
69
Cleaning End Without Touch Sense Option
69
Program Sequence
70
Wire Cutter Program Sequence
70
Robacta TC 2000 Dipping Bowl Program Sequence
72
TC 2000 Program Sequence
73
High-Pressure Gas Purging with Parting Agent Program Sequence (1St Contact Tip)
74
Outer Gas Nozzles Cleaning Brush Program Sequence
76
Inner Gas Nozzle Cleaning Brush Program Sequence
78
High-Pressure Gas Purging with Parting Agent Program Sequence (2Nd Contact Tip)
80
Touch Sense (Option) Program Sequence
82
Wire Cutter - Cleaning End Program Sequence
83
Troubleshooting, Maintenance, and Disposal
85
Safety
87
Detailed Information on the Optional Equipment
87
Troubleshooting
89
Detailed Information on the Optional Equipment
89
Service, Maintenance and Disposal
91
Detailed Information on the Optional Equipment
91
Releasing Pressure before Maintenance Work
91
Before Every Start-Up
91
Daily
91
Weekly
92
Monthly
92
Every 6 Months
92
Every 12 Months
92
Disposal
92
Change Cleaning Brushes and Nozzle for the High-Pressure Gas Purging
93
Releasing Pressure before Maintenance Work
93
Replacing the Outer Gas Nozzle Cleaning Brushes
93
Replacing the Inner Gas Nozzle Cleaning Brush
94
Changing the Nozzle for the High-Pressure Gas Purging
95
Appendix
97
Technical Data
99
Detailed Information on the Optional Equipment
99
Robacta TSS /I
99
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