Emerson SP4603 Industrial Servo Drive Manuals

Manuals and User Guides for Emerson SP4603 Industrial Servo Drive. We have 1 Emerson SP4603 Industrial Servo Drive manual available for free PDF download: Installation Manual

Emerson SP4603 Installation Manual

Emerson SP4603 Installation Manual (221 pages)

unidrive sp regen series 200V 400V 575V 690V

Brand: Emerson | Category: Servo Drives | Size: 29 MB

Table of Contents

Drive Software Version
2
Environmental Statement
2
General Information
2
Issue
2
- How to Use this Guide
  3
- Table of Contents
  4
1 Safety Information

6
3 Product Information

12
- Model Number
  12
- Nameplate Description
  12
- Typical Drive Rating Labels
  12
- Ratings
  13
  - 200V Drive Ratings
    13
  - 400V Drive Ratings
    14
  - 575V Drive Ratings
    15
  - 690V Drive Ratings
    16
- Drive Features
  17
- Features of the Drive Sizes SPMA and SPMD
  18
- Unidrive SPMC Half Controlled Thyristor Rectifier
  19
  - Rectifier (SPMC and SPMU)
    19
  - Single Half Controlled Thyristor
    19
  - Single Diode Rectifier
    19
  - SPMC/U Rating Label
    20
- Unidrive SPMC/U Technical Data
  20
- Output Sharing Chokes (for Motoring Drives Only)
  22
- Options
  23
  - Options Available for Unidrive SP Regen
    23
  - Solutions Module Identification
    24
- Items Supplied with the Drive
  25
- Regen Components
  25
  - Regen Inductor
    25
  - 690V (690V ± 10%) Regen Inductor
    26
  - Switching Frequency Filter
    26
  - 200V (200V to 240V ± 10%) SFF Capacitors
    27
  - Varistors
    28
  - Varistor Data
    28
  - EMC Filters
    28
  - Removal of Internal EMC Filter (Size 1 to 3)
    28
  - Removal of Internal EMC Filter
    29
  - External Charging Resistor
    29
4 System Design

30
5 Mechanical Installation

45
6 Electrical Installation

65
- Electric Shock Risk
  65
- Stored Charge
  65
- Isolation Device
  65
- AC and DC Regen Connections
  66
- Unidrive SP Size 1 Regen Drive Power Connections
  66
- Unidrive SP Size 2 Power Connections
  67
- Unidrive SP Size 3 Power Connections
  68
- Unidrive SP Size 4, 5 and 6 Power Connections
  69
- Unidrive SPMA Power Connections
  70
- Unidrive SPMD Power Connections
  71
- Unidrive SPMC Power Connections
  72
- Ground Connections
  73
- Cables and Standards
  73
- Unidrive SP Size 2 Ground Connections
  73
- Unidrive SP Size 3 Ground Connections
  73
- AC Supplies
  74
  - Supply Types
    74
  - Dedicated Supplies
    74
  - Other Supplies
    74
- Cable and Fuse Ratings
  75
  - Unidrive SPMD Input Current, Fuse and Cabling Ratings
    76
  - SPMC / U Input Current, Fuse and Cable Ratings
    77
- EMC (Electromagnetic Compatibility)
  77
- External EMC Filter
  78
  - General Requirements for EMC
    79
  - Ground (Earth) Connections
    79
  - General EMC Enclosure Layout Showing Earth / Ground Connections
    79
  - Emission
    80
  - Supply Voltage Notching
    80
  - Supply Harmonics
    80
  - Switching Frequency Emission
    80
  - Conducted RF Emission
    81
  - Requirements for Conducted Emission
    81
  - Recommended EMC Filters
    82
  - Power Cable Considerations
    82
  - Related Product Standards
    82
  - Multi-Drive Systems
    82
- Control Connections
  83
7 Getting Started

86
- Regen Parameter Settings
  86
  - Switching Frequency Pr 5.18 (Pr 0.41)
    86
  - DC Bus Voltage Set Point
    86
- Regen Drive Sequencing
  86
- Regen Drive Commissioning
  87
  - Sequence
    87
  - Motoring Drive Active
    87
- Motoring Drive Commissioning
  88
8 Optimisation

89
9 Parameters

92
- Parameter Ranges and Variable Maximums
  92
- Definition of Parameter Ranges & Variable Maximums
  92
- Menu 0: Basic Parameters
  93
- Menu 3: Regen Sequencer
  94
  - Menu 3 Regen Logic Diagram
    94
  - Menu 3 Regen Parameter Descriptions
    95
  - Input Inductance
    96
  - Regen Status
    96
  - Regen Restart Mode
    96
  - Voltage Set-Point
    97
  - Voltage Controller Kp Gain
    97
  - Setting the Voltage Controller Gain
    98
  - Close Start up Contactor
    99
  - Main Contactor Closed
    99
  - Enable Motor Drive
    99
  - Current Trimming Mode
    100
- Menu 4: Current Control
  100
  - Regen Mode
    100
  - Menu 4 Regen Logic Diagram
    101
  - Menu 4 Regen Parameter Descriptions
    102
  - Current Magnitude
    102
  - Active Current
    102
  - Current Demand
    103
  - Motoring Current Limit
    103
  - Regen Current Limit
    103
  - Symmetrical Current Limit
    103
  - Current Controller Kp Gain
    104
  - Current Controller Ki Gain
    104
  - Setting the Current Controller Gains
    104
  - Thermal Time Constant
    105
  - Thermal Protection Mode
    105
  - Reactive Current
    106
  - Overriding Current Limit
    106
  - Overload Accumulator
    106
  - Percentage Load
    106
- Menu 5: Regen Control
  107
  - Menu 5 Regen Control Flow Diagram
    107
  - Menu 5 Regen Parameter Descriptions
    108
  - Supply Frequency
    108
  - Supply Voltage
    108
  - Supply Power
    108
  - Regen Drive Rated Current
    109
  - Maximum Switching Frequency
    109
  - Disable Auto-Switching Frequency Change
    109
  - Actual Switching Frequency
    110
  - Drive Mode
    110
  - Security Unlock
    110
- Menu 6: Clock
  111
  - Regen Mode State Diagram
    112
  - Regen Mode States
    112
  - Menu 6 Regen Parameter Descriptions
    112
  - Drive Enable
    113
  - Electricity Cost Per Kwh
    113
  - Reset Energy Meter
    113
  - Filter Change Required / Change Done
    113
  - Powered-Up Time: Hours.minutes
    114
  - Run Time: Years.days
    114
  - Run Time: Hours.minutes
    114
  - Energy Meter: Mwh
    114
  - Time before Filter Change Due
    115
  - Select Clock for Trip Log Time Stamping
    115
  - Hardware Enable
    115
  - Drive Event Flags
    115
  - Control Word
    116
  - Control Word Enable
    116
  - Bits 0-7 and Bit 9: Sequencing Control
    116
  - Bit 8: Analogue/Preset Reference
    116
  - Active Supply
    117
  - Normal High Voltage Suppl
    117
  - Low Voltage Battery Supply
    117
  - Force Cooling Fan to Run at Full Speed
    117
  - Nominal Low Voltage Supply
    118
  - Disable Multi-Module Drive Module Number Storing on Trip
    118
  - Drive Comms State
    118
- Menu 7: Analogue I/O
  119
  - Menu 7 Logic Diagram
    119
  - Update Rate
    120
  - Menu 7 Regen Parameter Descriptions
    121
  - Control Board Temperature
    122
  - Power Circuit Stack Temperature 1
    122
  - T5/6 Analogue Input 1 Level
    122
  - T8 Analogue Input 3 Level
    122
  - Drive Cooling Fan
    123
  - Power Stage Temperature
    123
  - T5/6 Analogue Input 1 Invert
    124
  - T5/6 Analogue Input 1 Offset Trim
    124
  - T5/6 Analogue Input 1 Scaling
    124
  - Temperature Thresholds for Fan Operation
    124
  - T7 Analogue Input 2 Destination
    125
  - T7 Analogue Input 2 Mode
    125
  - T7 Analogue Input 2 Scaling
    125
  - T8 Analogue Input 3 Mode
    125
  - T8 Analogue Input 3 Destination
    126
  - T8 Analogue Input 3 Invert
    126
  - T8 Analogue Input 3 Scaling
    126
  - T9 Analogue Output 1 Source
    126
  - T10 Analogue Output 2 Scaling
    127
  - T10 Analogue Output 2 Source
    127
  - T9 Analogue Output 1 Mode
    127
  - T9 Analogue Output 1 Scaling
    127
  - Calibrate T5/6 Analogue Input 1 Full Scale
    128
  - T10 Analogue Output 2 Mode
    128
  - T5/6 Analogue Input 1 Sample Time
    128
  - T5/6 Analogue Input 1 Current Loop Loss
    129
  - T5/6 Analogue Input 1 Offset
    129
  - T7 Analogue Input 2 Current Loop Loss
    129
  - T9 Analogue Output 1 Control
    129
  - Drive Thermal Protection Accumulator
    130
  - Power Circuit Temperature 3
    130
  - Pt Us Rw Bu
    130
  - Pt Us Rw Bu Ps
    130
  - Txt VM DP ND RA NC
    130
  - Txt VM DP ND RA NC NV
    130
  - Txt VM DP ND RA NC NV PT
    130
- Menu 8: Digital I/O
  132
  - Menu 8 Logic Diagram
    132
  - Digital I/O
    134
  - Menu 8 Regen Parameter Descriptions
    134
  - Drive Enable Mode Select
    135
  - T24 Digital I/O 1 Invert
    135
  - T22 24V Output Source Invert
    135
  - Digital I/O Read Word
    136
  - Relay Source
    136
  - T22 24V Output Source
    136
  - Positive Logic Select
    136
  - Open Collector Output
    137
  - T24 Digital I/O 1 Output Select
    137
  - T28 & T29 Digital Input Auto-Selection Disable
    137
  - Menu 9 Logic Diagram
    138
- Menu 9: Programmable Logic, Motorised Pot and Binary Sum
  138
  - Menu 9 Regen Parameter Descriptions
    140
  - Logic Function 1 Output
    141
  - Logic Function 2 Output
    141
  - Motorised Pot Output
    141
- Menu 10: Status and Trips
  146
  - Menu 10 Regen Parameter Descriptions
    146
  - Drive Active
    147
  - Drive Healthy
    147
  - Drive Output Is at Current Limit
    147
  - Full Power Braking Period
    149
  - Full Power Braking Time
    149
  - Range Regen Default Regen Update Rate Background
    149
  - External Trip
    150
  - Drive Reset
    150
  - No. of Auto-Reset Attempts
    151
  - Auto-Reset Delay
    151
  - Hold Drive Healthy until Last Attempt
    151
  - Action on Trip Detection
    151
  - User Trip
    152
  - Status Word
    152
  - Trip 0 Time: Years.days
    152
- Menu 11: General Drive Set-Up
  154
  - Parameter Displayed at Power-Up
    155
  - Parameter Scaling
    155
  - Serial Address
    155
  - Serial Mode
    155
  - Baud Rate
    156
  - Minimum Comms Transmit Delay
    156
  - Modbus RTU Protocol
    156
  - Drive Derivative
    157
  - Software Version
    157
  - User Drive Mode
    157
  - User Security Code
    157
  - Drive Voltage Rating
    158
  - Maximum Heavy Duty Current Rating
    158
  - Number of Modules
    158
  - Range Regen Update Rate Background
    158
  - Software Sub-Version
    158
  - SMARTCARD Data Number
    159
  - SMARTCARD Data Type/Mode
    160
  - SMARTCARD Compare Function
    160
  - Drive Onboard PLC Program Data Blocks
    160
  - SMARTCARD Data Version
    161
  - SMARTCARD Data Checksum
    161
  - Status Mode Time-Out
    161
  - Parameter Cloning
    161
  - Load Defaults
    162
  - Security Status
    162
  - Motor 2 Parameters Select
    163
  - Defaults Previously Loaded
    163
  - Drive Onboard PLC Program Enable
    163
  - Drive Onboard PLC Program Status
    163
  - Drive Onboard PLC Programming Events
    164
  - Drive Onboard PLC Program Maximum Scan Time
    164
  - Drive Onboard PLC Program First Run
    164
- Menu 12: Threshold Detectors and Variable Selectors
  165
- Menu 12 Logic Diagram
  165
- Menu 14: User PID Controller
  172
  - PID Output
    174
  - PID Main Reference Source
    174
  - PID Reference Source
    174
  - PID Feedback Source
    174
  - PID Optional Enable Source
    175
  - PID P Gain
    175
  - PID D Gain
    175
  - PID Upper Limit
    175
  - PID Lower Limit
    176
  - PID Scaling
    176
  - PID Destination
    176
  - PID Hold Integrator
    176
- Menus 15, 16 and 17: Solutions Module Set-Up
  178
- Menu 18: Application Menu 1
  179
  - Application Menu 2 Read-Only Integer
    180
  - Application Menu 2 Read-Write Bit
    180
- Menu 19: Application Menu 2
  180
  - Application Menu 3 Read-Write Integer
    181
  - Application Menu 3 Read-Write Long Integer
    181
- Menu 20: Application Menu 3
  181
- Menu 22: Additional Menu 0 Set-Up
  182
10 Technical Data

183
- Drive
  183
  - Maximum Permissible Continuous Output Current
    185
  - DC Bus Voltage Setpoint
    191
- Supply Requirements
  191
  - Storage
    191
  - Altitude
    191
  - IP Rating Degrees of Protection
    192
- Protection
  192
  - NEMA Enclosure Ratings
    192
  - AC Supply Fusing
    192
  - Common DC Bus Fusing
    193
- Component Data
  196
  - Regen Inductors
    196
  - Softstart Resistor - Type TG Series
    197
  - Softstart Resistor
    197
  - Softstart Resistor MCB
    197
- Optional External EMC Filters
  199
  - Optional External EMC Filter Dimensions
    201
  - Optional External EMC Filter Terminal Data
    202
11 Component Sizing

203

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