Emerson Oxymitter 5000 Manuals

Table of Contents

• 5

  Table of Contents
• 9

  Definitions
• 9

  Preface
• 11

  Safety Instructions
• 13

  Material Safety Data Sheet
• 20

  Figure 1. Oxymitter 5000 Installation Options
• 21

  Can You Use the Following Quick Start Guide
  • 23

    Figure 2. Oxymitter 5000 with SPS 4000 Wiring Diagram
  • 23

    Figure 3. Oxymitter 5000 Without SPS 4000 Wiring Diagram
  • 25

    Fast Key Sequences
  • 25

    Hart Communicator
• 26

  Figure 1-1. Typical System Package
• 27

  Component Checklist of Typical System (Package Contents)
• 27

  Description and Specifications
• 27

  System Overview
  • 28

    IB-106-350 Rev
  • 29

    Figure 1-2. Oxymitter 5000 Autocalibration System Options
• 30

  Figure 1-3. Oxymitter 5000 FOUNDATION Fieldbus Connections
• 30

  IMPS 4000 (Optional)
• 31

  Figure 1-4. Typical System Installation
• 32

  SPS 4000 (Optional)
• 34

  Specifications
• 34

  Table 1-1. Specifications
• 36

  Table 1-2. Product Matrix
• 37

  Table 1-3. Calibration Gas Bottles
• 38

  Table 1-4. Intelligent Multiprobe Test Gas Sequencer Versions
• 38

  Table 1-5. Single Probe Autocalibration Sequencer Coding
• 39

  Installation
• 39

  Mechanical Installation
• 40

  Figure 2-1. Oxymitter 5000 Installation
• 41

  Figure 2-2. Oxymitter 5000 Installation (With SPS 4000)
• 42

  Figure 2-3. Oxymitter 5000 with Abrasive Shield
• 43

  Figure 2-4. Oxymitter 5000 Adaptor Plate Installation
• 44

  Figure 2-5. Oxymitter 5000 Mounting Flange Installation
• 45

  Figure 2-6. Oxymitter 5000 Bracing Installation
• 45

  Figure 2-7. Orienting the Optional Vee Deflector
• 46

  Figure 2-8. Installation with Drip Loop and Insulation Removal
• 47

  Electrical Installation (For Oxymitter 5000 Without SPS 4000)
• 48

  Electrical Installation (For Oxymitter 5000 with SPS 4000)
• 48

  Figure 2-9. Terminal Block
• 50

  Figure 2-10. SPS 4000 Electrical Connections
• 51

  Figure 2-11. Air Set, Plant Air Connection
• 51

  Pneumatic Installation (For Oxymitter 5000 Without SPS 4000)
• 52

  Figure 2-12. Oxymitter 5000 Gas Connections
• 52

  Pneumatic Installation (For Oxymitter 5000 with SPS 4000)
• 53

  Figure 3-1. Integral Electronics
• 53

  General
• 53

  Startup and Operation
• 55

  Figure 3-2. Oxymitter 5000 Defaults
• 56

  Logic I/O
• 56

  Table 3-1. Logic I/O Configuration
• 57

  Recommended Configuration
• 57

  Table 3-2. Logic I/O Parameters
• 58

  Figure 3-3. Startup and Normal Operation
• 58

  Power Up
• 59

  Figure 3-4. Calibration Keys
• 59

  IMPS 4000 Connections
• 59

  Start Up Oxymitter 5000 Calibration
• 60

  Figure 3-5. Normal Operation
• 60

  General
• 63

  Calibration
• 63

  Maintenance and Service
• 63

  Overview
• 64

  Figure 4-1. Oxymitter 5000 Exploded View
• 65

  Figure 4-2. Membrane Keypad
• 66

  Figure 4-3. Inside Right Cover
• 68

  LED Status Indicators
• 68

  Oxymitter 5000 Removal/ Replacement
• 68

  Table 4-1. Diagnostic/Unit Alarms
• 69

  Figure 4-4. Terminal Block
• 70

  Figure 4-5. Electronic Assembly
• 71

  Electronics Replacement
• 71

  Figure 4-6. J8 Connector
• 73

  Figure 4-7. Fuse Location
• 74

  Entire Probe Replacement (Excluding Electronics)
• 74

  Heater Strut Replacement
• 75

  Figure 4-8. Heater Strut Assembly
• 76

  Cell Replacement
• 76

  Figure 4-9. Cell Replacement Kit
• 78

  Ceramic Diffusion Element Replacement
• 79

  SPS 4000 Maintenance and Component Replacement
• 80

  Figure 4-11. SPS 4000 Manifold Assembly
• 82

  Figure 4-12. Power Supply Board and Interface Board Connections
• 86

  Figure 4-13. Calibration Gas and Reference Air Components
• 87

  Alarm Contacts
• 87

  Alarm Indications
• 87

  General
• 87

  Troubleshooting
• 88

  Figure 1-5. SPS 4000
• 88

  Identifying and Correcting Alarm Indications
• 88

  Table 5-1. Diagnostic/Unit Alarm Fault Definitions
• 89

  Figure 5-1. Fault 1, Open Thermocouple
• 90

  Figure 5-2. Fault 2, Shorted Thermocouple
• 91

  Figure 5-3. Fault 3, Reversed Thermocouple
• 92

  Figure 5-4. Fault 4, A/D Comm Error
• 93

  Figure 5-5. Fault 5, Open Heater
• 94

  Figure 5-6. Fault 6, High High Heater Temp
• 95

  Figure 5-7. Fault 7, High Case Temp
• 96

  Figure 5-8. Fault 8, Low Heater Temp
• 97

  Figure 5-9. Fault 9, High Heater Temp
• 98

  Figure 5-10. Fault 10, High Cell MV
• 99

  Figure 5-11. Fault 11, Bad Cell
• 100

  Figure 5-12. Fault 12, EEPROM Corrupt
• 101

  Figure 5-13. Fault 13, Invalid Slope
• 102

  Figure 5-14. Fault 14, Invalid Constant
• 103

  Figure 5-15. Fault 15, Last Calibration Failed
• 104

  SPS 4000 Troubleshooting
• 105

  Table 5-2. SPS 4000 Fault Finding
• 106

  Figure 5-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2)
• 109

  Optional Accessories
• 111

  Return of Material
• 113

  Replacement Parts
• 113

  Table 8-1. Replacement Parts for Probe
• 116

  Figure 8-1. Cell Replacement Kit
• 117

  Figure 8-2. Probe Disassembly Kit
• 118

  Table 8-2. Replacement Parts for Electronics
• 120

  Table 8-3. Replacement Parts for SPS 4000
• 120

  Table 8-4. Replacement Parts for Calibration Gas Bottles
• 121

  Appendices
  • 121

    Appendix A. Fieldbus Parameter Description
  • 121

    Appendix B. Analog Input (AI) Function Block
  • 121

    Appendix C. PID Function Block
• 161

  Index