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Oxymitter 5000
Emerson Oxymitter 5000 Manuals
Manuals and User Guides for Emerson Oxymitter 5000. We have
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Emerson Oxymitter 5000 manuals available for free PDF download: Instruction Manual
Emerson Oxymitter 5000 Instruction Manual (226 pages)
Oxygen Transmitter
Brand:
Emerson
| Category:
Analytical Instruments
| Size: 3.03 MB
Table of Contents
7
Table of Contents
11
Essential Instructions
13
Section I Introduction
13
SECTION I
14
Preface
14
Definitions
14
Symbols
15
Oxymitter 5000 with Fieldbus Communications
15
What You Need to Know
18
Can You Use the Quick Start Guide
19
Quick Start Guide for Oxymitter 5000 Systems
20
Quick Reference Guide Manual Calibration Instructions
23
Section 1 Description and Specifications
23
Description and Specifications
23
Component Checklist
23
System Overview
23
Scope
23
SECTION 1 Component Checklist
25
Foundation Fieldbus Technology
25
System Description
26
System Configuration
27
System Features
27
IMPS 4000 (Optional)
29
Handling the Oxymitter 5000
29
System Considerations
31
SPS 4001B (Optional)
33
IMPS 4000 (Optional)
33
SPS 4001B (Optional)
33
Mounting
33
Operation
34
Probe Options
34
Diffusion Elements
37
Specifications
43
Section 2 Installation
44
Installation
44
IM-106-350, Rev
44
Mechanical Installation
44
Probe Installation
44
Selecting Location
52
Remote Electronics Installation
53
Electrical Installation (With Integral Electronics)
56
Electrical Installation (With Remote Electronics)
59
Install Interconnecting Cable
59
Pneumatic Installation
61
IMPS 4000 Connections
61
SPS 4001B Connections
63
Verify Installation
63
Configuration of Oxymitter 5000 with Membrane Keypad
63
Mechanical Installation
63
Logic I/O
63
Terminal Block Wiring
63
SECTION 3 Verify Installation
64
Logic I/O
66
Logic I/O
67
Recommended Configuration
70
Oxymitter 5000 Configuration
73
Recommended Configuration
75
Power Up
76
Operation
79
Power Up
81
Navigating the Local Operator Interface
81
Start Up Oxymitter 5000 Calibration
82
LOI Key Designations
82
LOI Menu Tree
84
Oxymitter 5000 Setup at the LOI
87
LOI Installation
88
Oxymitter 5000 Test Points
89
Section 7 Model 375 Handheld Communicator
89
Fieldbus Terminal Block Connections
89
Overview
90
Off-Line and On-Line Operations
91
Logic I/Oconfigurations
92
Fieldbus Menu Tree
93
FOUNDATION Fieldbus O
95
Section 8 Troubleshooting
95
Overview
97
Alarm Indications
97
General
98
Alarm Contacts
99
Identifying and Correcting Alarm Indications
116
Calibration Passes but Still Reads Incorrectly
116
Heater Not Open, but Unable to Reach 736° C Setpoint
119
Overview
120
Automatic Calibration
121
Semi-Automatic Calibration
124
Calibration with LOI
126
Oxymitter 5000 Repair
129
Replace Entire Integral Electronics (With Housing)
130
Electronic Assembly Replacement
131
Terminal Block Replacement
132
Entire Probe Replacement (Excluding Probe Head)
133
Heater Strut Replacement
135
Cell Replacement
138
Ceramic Diffusion Element Replacement
141
SECTION 10 Probe Replacement Parts
147
Section 11 Optional Accessories
147
Model 375 Handheld Communicator
148
Asset Management Solutions (AMS)
148
By-Pass Packages
149
IMPS 4000 Intelligent Multiprobe Test Gas Sequencer
150
SPS 4001B Single Probe Autocalibration Sequencer
151
O 2 Calibration Gas
152
Catalyst Regeneration
183
APPENDIX B Returning Material
185
APPENDIX C Fieldbus Parameters
191
Appendix D Analog Input (Ai) Function Block
191
Parameter
192
Parameter
191
Appendix A
195
Appendix D
195
Direct
196
Modes
196
Alarm Detection
197
Status Handling
198
Advanced Features
198
Application Information
199
Application Examples
200
Pressure Transmitter Used to Measure Level in an Open Tank
202
Differential Pressure Transmitter to Measure Flow
203
Troubleshooting
205
Appendix E Pid Function Block
206
Bkcal_In
210
Appendix E
210
Tracking
211
Output Selection and Limiting
211
Bumpless Transfer and Setpoint Tracking
211
PID Equation Structures
211
Reverse and Direct Action
212
Reset Limiting
212
Block Errors
212
Modes
213
Alarm Detection
214
Status Handling
214
Application Information
215
Application Examples
216
Bkcal_In
216
Feedforward Control
217
Cas_In
217
Bkcal_Out
217
Cascade Control with Master and Slave Loops
218
Cascade Control with Override
220
Troubleshooting
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Emerson Oxymitter 5000 Instruction Manual (164 pages)
Oxygen Transmitter with Foundation Fieldbus Communications
Brand:
Emerson
| Category:
Transmitter
| Size: 2.82 MB
Table of Contents
5
Table of Contents
9
Definitions
9
Preface
11
Safety Instructions
13
Material Safety Data Sheet
20
Figure 1. Oxymitter 5000 Installation Options
21
Can You Use the Following Quick Start Guide
23
Figure 2. Oxymitter 5000 with SPS 4000 Wiring Diagram
23
Figure 3. Oxymitter 5000 Without SPS 4000 Wiring Diagram
25
Fast Key Sequences
25
Hart Communicator
26
Figure 1-1. Typical System Package
27
Component Checklist of Typical System (Package Contents)
27
Description and Specifications
27
System Overview
28
IB-106-350 Rev
29
Figure 1-2. Oxymitter 5000 Autocalibration System Options
30
Figure 1-3. Oxymitter 5000 FOUNDATION Fieldbus Connections
30
IMPS 4000 (Optional)
31
Figure 1-4. Typical System Installation
32
SPS 4000 (Optional)
34
Specifications
34
Table 1-1. Specifications
36
Table 1-2. Product Matrix
37
Table 1-3. Calibration Gas Bottles
38
Table 1-4. Intelligent Multiprobe Test Gas Sequencer Versions
38
Table 1-5. Single Probe Autocalibration Sequencer Coding
39
Installation
39
Mechanical Installation
40
Figure 2-1. Oxymitter 5000 Installation
41
Figure 2-2. Oxymitter 5000 Installation (With SPS 4000)
42
Figure 2-3. Oxymitter 5000 with Abrasive Shield
43
Figure 2-4. Oxymitter 5000 Adaptor Plate Installation
44
Figure 2-5. Oxymitter 5000 Mounting Flange Installation
45
Figure 2-6. Oxymitter 5000 Bracing Installation
45
Figure 2-7. Orienting the Optional Vee Deflector
46
Figure 2-8. Installation with Drip Loop and Insulation Removal
47
Electrical Installation (For Oxymitter 5000 Without SPS 4000)
48
Electrical Installation (For Oxymitter 5000 with SPS 4000)
48
Figure 2-9. Terminal Block
50
Figure 2-10. SPS 4000 Electrical Connections
51
Figure 2-11. Air Set, Plant Air Connection
51
Pneumatic Installation (For Oxymitter 5000 Without SPS 4000)
52
Figure 2-12. Oxymitter 5000 Gas Connections
52
Pneumatic Installation (For Oxymitter 5000 with SPS 4000)
53
Figure 3-1. Integral Electronics
53
General
53
Startup and Operation
55
Figure 3-2. Oxymitter 5000 Defaults
56
Logic I/O
56
Table 3-1. Logic I/O Configuration
57
Recommended Configuration
57
Table 3-2. Logic I/O Parameters
58
Figure 3-3. Startup and Normal Operation
58
Power Up
59
Figure 3-4. Calibration Keys
59
IMPS 4000 Connections
59
Start Up Oxymitter 5000 Calibration
60
Figure 3-5. Normal Operation
60
General
63
Calibration
63
Maintenance and Service
63
Overview
64
Figure 4-1. Oxymitter 5000 Exploded View
65
Figure 4-2. Membrane Keypad
66
Figure 4-3. Inside Right Cover
68
LED Status Indicators
68
Oxymitter 5000 Removal/ Replacement
68
Table 4-1. Diagnostic/Unit Alarms
69
Figure 4-4. Terminal Block
70
Figure 4-5. Electronic Assembly
71
Electronics Replacement
71
Figure 4-6. J8 Connector
73
Figure 4-7. Fuse Location
74
Entire Probe Replacement (Excluding Electronics)
74
Heater Strut Replacement
75
Figure 4-8. Heater Strut Assembly
76
Cell Replacement
76
Figure 4-9. Cell Replacement Kit
78
Ceramic Diffusion Element Replacement
79
SPS 4000 Maintenance and Component Replacement
80
Figure 4-11. SPS 4000 Manifold Assembly
82
Figure 4-12. Power Supply Board and Interface Board Connections
86
Figure 4-13. Calibration Gas and Reference Air Components
87
Alarm Contacts
87
Alarm Indications
87
General
87
Troubleshooting
88
Figure 1-5. SPS 4000
88
Identifying and Correcting Alarm Indications
88
Table 5-1. Diagnostic/Unit Alarm Fault Definitions
89
Figure 5-1. Fault 1, Open Thermocouple
90
Figure 5-2. Fault 2, Shorted Thermocouple
91
Figure 5-3. Fault 3, Reversed Thermocouple
92
Figure 5-4. Fault 4, A/D Comm Error
93
Figure 5-5. Fault 5, Open Heater
94
Figure 5-6. Fault 6, High High Heater Temp
95
Figure 5-7. Fault 7, High Case Temp
96
Figure 5-8. Fault 8, Low Heater Temp
97
Figure 5-9. Fault 9, High Heater Temp
98
Figure 5-10. Fault 10, High Cell MV
99
Figure 5-11. Fault 11, Bad Cell
100
Figure 5-12. Fault 12, EEPROM Corrupt
101
Figure 5-13. Fault 13, Invalid Slope
102
Figure 5-14. Fault 14, Invalid Constant
103
Figure 5-15. Fault 15, Last Calibration Failed
104
SPS 4000 Troubleshooting
105
Table 5-2. SPS 4000 Fault Finding
106
Figure 5-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2)
109
Optional Accessories
111
Return of Material
113
Replacement Parts
113
Table 8-1. Replacement Parts for Probe
116
Figure 8-1. Cell Replacement Kit
117
Figure 8-2. Probe Disassembly Kit
118
Table 8-2. Replacement Parts for Electronics
120
Table 8-3. Replacement Parts for SPS 4000
120
Table 8-4. Replacement Parts for Calibration Gas Bottles
121
Appendices
121
Appendix A. Fieldbus Parameter Description
121
Appendix B. Analog Input (AI) Function Block
121
Appendix C. PID Function Block
161
Index
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