Demag DC-Com 5 Manuals

Manuals and User Guides for Demag DC-Com 5. We have 2 Demag DC-Com 5 manuals available for free PDF download: Operating Instructions Manual

Demag DC-Com 5 Operating Instructions Manual

Demag DC-Com 5 Operating Instructions Manual (124 pages)

chain hoist

Brand: Demag | Category: Lifting Systems | Size: 11 MB

Table of Contents

Table of Contents
3
1 General

7
- DC-Com Chain Hoist
  7
- DC-Com Documentation
  7
- Symbols/Signal Words
  7
- Information on the Operating Instructions
  8
- Liability and Warranty
  8
- Copyright
  9
- Use of Spare Parts
  9
- Definition of Personnel
  9
- Test and Inspection Booklet
  10
- After-Sales Service
  10
2 Safety

11
- General
  11
- Safety Signs on the Equipment
  11
- Intended Use
  11
- Hazards Which May be Caused by the Machine
  12
- Responsibility of the Owner
  13
- Operating Personnel Requirements
  13
- Personal Protection Equipment
  14
- Emergency Stop Device
  14
- Regular Inspections
  14
3 Technical Data

16
- Design Overview
  16
- Model Code
  17
- Selection Table
  18
- Electrical Key Values
  20
- Hoist Motor Data
  20
- Mains Connection Delay Fuse Links
  23
- Supply Lines 1
  23
- Hook Dimensions C
  24
- Noise Emission / Sound Pressure Level
  26
- Transport, Packing and Storage
  26
- Safety Instructions
  26
- Scope of Delivery
  26
- Transport Inspection
  26
- Packing
  26
- Storage
  27
- Surface Protection and Painting
  27
- Operating Conditions
  28
4 Technical Description

29
- Drive and Brake
  29
- Gearbox and Slipping Clutch
  29
- Chain Drive
  30
- Housing
  30
- Electrical Equipment
  30
- Control
  30
- 7-Segment Display for Operating Status and Error Display
  31
- Software Version, Operating Hours, Number of Cycles, Operating Statuses
  31
- Central Service Enclosure
  32
- Control Pendant Height Adjustment / Control Cable
  33
- Control Pendant
  33
- Suspension
  34
- Trolley
  36
5 Fitting

39
- General
  39
- Safety Instructions for Assembly
  39
- Tightening Torques DC-Com Chain Hoist
  41
- Assembly Procedure
  41
- Connecting the Control Pendant
  42
- Suspending the Chain Hoist
  43
- Supporting Structure
  43
- Suspension Bracket
  44
- Control Cable
  45
- Techncal Data of the Control Cable
  45
- Handling the Control Cable
  45
- Height Adjustment of the Control Pendant
  46
- Mobile Control System
  47
- Line Connection
  48
- Circuit Diagrams and Control Cards
  50
- Circuit Diagram DC-Com 1 - 10 solo Hoist
  50
- Circuit Diagram with E 11 - E 34 Travel Drive
  53
- Control Card
  53
- Setting Parameters with the Control Pendant
  55
- General
  55
- Meaning of Keys
  55
- Meaning of Parameters
  55
- Starting Parameter Setting Mode
  56
- Setting the Lower Hook Position
  58
6 Putting into Service for the First Time

59
7 Operation

61
- Safety Instructions for Operation
  61
- Switching on
  62
- Inspections When Starting Work
  62
- Functional Tests
  62
- Operation
  63
- General
  63
- Emergency Stop
  66
- Taking out of Service
  67
- Taking out of Service in the Case of Faults
  67
- Taking the Hoist out of Service on Finishing Work
  67
- Taking the Unit out of Service for Maintenance and Repairs
  67
8 Maintenance/Repair

68
9 Faults / Warnings

102
- Safety Instructions for Faults / Warnings
  102
- 7-Segment Display
  103
- General Messages
  103
- Warning Messages
  104
- Error Messages
  105
10 Disassembly / Disposal

106
- General
  106
11 Accessories

107
- Assemblies
  107
12 Spare Parts

108
- 12.1 Overview
  108
- 12.2 Motor
  109
- 12.3 Parts on Gearbox
  110
- 12.4 Chain Drive
  112
- 12.5 Hook Assembly
  114
- Bottom Block with Internal Switch-Off Springs (Standard)
  115
- Bottom Block with External Switch-Off Springs (Option)
  116
- 12.8 Electrical Equipment Cover
  117
- 12.9 Control Pendant, Control Cable, Service Cover
  118
- Index
  119

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Demag DC-Com 5 Operating Instructions Manual

Demag DC-Com 5 Operating Instructions Manual (116 pages)

Brand: Demag | Category: Chain Hoists | Size: 10 MB

Table of Contents

Table of Contents
3
1 General

7
- DC-Com Chain Hoist
  7
- DC-Com Documents
  7
- Symbols/Signal Words
  7
- Information on the Operating Instructions
  8
- Liability and Warranty
  9
- Copyright
  9
- Use of Spare Parts
  9
- Definition of Personnel
  10
- Test and Inspection Booklet
  10
- After-Sales Service
  10
2 Safety

12
- General Information on Safety
  12
- Safety Signs on the Equipment
  12
- Intended Use
  12
- Hazards that Can be Caused by the Machine
  13
- Responsibility of the Owner
  14
- Operating Personnel Requirements
  14
- Personal Protection Equipment
  15
- Emergency-Stop Device
  15
- Regular Inspections
  16
3 Technical Data

17
- Design Overview
  17
- Model Code
  18
- Selection Table
  19
- Electric Key Data
  20
- Hoist Motor Data
  20
- Mains Connection Delay Fuse Links
  23
- Supply Cables
  23
- Hook Dimension C
  24
- Noise Emission/Sound Pressure Level
  25
- Transport, Packing and Storage
  25
- Safety Instructions
  25
- Scope of Delivery
  25
- Transport Inspection
  25
- Packing
  25
- Storage
  26
- Materials
  26
- Linings
  26
- Housing
  26
- Surface Protection and Paint Finish
  26
- Operating Conditions
  27
4 Technical Description

28
5 Assembly

32
- General
  32
- Safety Instructions for Assembly
  32
- DC-Com Chain Hoist Tightening Torques
  34
- Installation Procedure
  34
- Connecting the Control Pendant
  35
- Control Cable
  36
- Control Cable Technical Data
  36
- Handling the Control Cable
  36
- Control Pendant Height Adjustment
  37
- Mobile Control System
  38
- Suspending the Chain Hoist
  40
- Supporting Structure
  40
- Suspension Bracket
  41
- Mains Connection
  42
- Circuit Diagrams and Control Boards
  44
- DC-Com 1 - 10 solo Hoist Circuit Diagram
  44
- Circuit Diagram with E11 - E34 DC Travel Drive
  47
- Control Board
  47
- Programming Parameters with the Control Pendant
  49
- General
  49
- Meaning of the Buttons
  49
- Meaning of the Parameters
  49
- Starting Parameter Programming Mode
  50
- Adjusting the Lower Hook Position
  52
6 Putting into Service for the First Time

53
7 Operation

55
8 Maintenance/Repair

62
9 Malfunctions/Warnings

96
- Safety Instructions for Malfunctions/Warnings
  96
- 7-Segment Display
  96
- Operating Statuses/General Messages
  97
- Warning Messages
  98
- Error Messages
  99
10 Disassembly/Disposal

100
- General
  100
11 Accessories

101
- Assemblies
  101
12 Spare Parts

102
- 12.1 Overview
  102
- 12.2 Motor
  103
- 12.3 Parts on the Gearbox
  104
- 12.4 Chain Drive
  106
- 12.5 Hook Assembly
  108
- Bottom Block with Internal Cut-Off Springs (Standard)
  109
- Bottom Block with External Cut-Off Springs (Option)
  110
- 12.8 Electric Equipment Cover
  111
- 12.9 Control Pendant, Control Cable, Service Cover
  112
- Index
  113

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