BIFFI ICON3000 Series Manuals

BIFFI ICON3000 Series Manuals

Manuals and User Guides for BIFFI ICON3000 Series. We have 15 BIFFI ICON3000 Series manuals available for free PDF download: Installation, Operation And Maintenance Manual, Nstallation, Operation And Maintenance Manual, Advanced Maintenance Instructions, Service Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (177 pages)

Brand: BIFFI | Category: Controller | Size: 18 MB

Table of Contents

Table of Contents
3
Section 1: General Safety Instructions

9
Section 2: Storage and Pre-Installation

12
Section 3: Installation

16
Section 4: Lubrication

32
- Lubrication Inspection
  32
Section 5: Operating the ICON3000

34
- Operation by Handwheel
  34
  - Operation by Handwheel in Absence of a Power Supply and with the Lithium Battery
    34
- Electrical Operation
  35
- Local Control
  35
- Local Indication
  35
- Locking the 3-Position Selector
  38
- Remote Control
  38
  - Remote Commands
    38
  - Output Contacts
    40
  - ESD Operation
    40
  - Interlock Inputs
    41
- Operating the ICON3000 for the First Time
  42
- Optional Modules
  42
  - Fieldbus Interface for Remote Control Via FIELDBUS
    42
  - Ain/Aout Card
    43
- Base Card of the ICON3000
  45
- Absolute Encoder of the ICON3000
  47
Section 6: Local Controls

48
Section 7: Set-Up Menu

57
Section 8: View Menu

59
Section 9: Set-Up Routines

61
- Actuator Set-Up
  61
  - Set Stroke Limits
    61
  - Torque Set-Up
    63
  - ESD (Emergency Shut Down) Control
    63
  - Remote Controls
    64
  - Local Controls
    65
  - Output Relays
    66
  - Positioner
    68
  - Fail Safe
    70
  - OUT 4-20 Ma
    72
  - Interlock
    73
  - 2-Speed Timer
    73
  - BUS (or FDI Control)
    74
  - Miscellaneous
    75
- Valve Data
  78
  - Sample Configuration Procedure
    78
- Maintenance
  78
  - Set Password
    79
  - Clear Alarm Log
    79
  - Set Torque Reference
    79
  - Set Curve Reference
    80
  - Clear Recent Data Log
    80
  - Set Maintenance Date
    81
  - Set Data Logger
    82
- Example of Set-Up Routine
  83
  - Torque Set-Up
    83
Section 10: View Routines

84
- Actuator Set-Up
  84
- Nameplate
  85
- Valve Data
  86
- Maintenance
  86
  - Alarm Log
    86
  - Torque Profile
    87
  - Torque Curve
    88
  - Operation Log
    89
  - Maintenance Date
    92
  - Data Logger
    92
- Example of View Routine
  95
  - View Torque Set-Up
    95
Section 11: Maintenance

96
- Standard Maintenance
  96
- Special Maintenance
  97
- Lithium Battery Change
  98
Section 12: Troubleshooting

102
Section 13: Parts List and Drawings

113
Appendix A: ICON3000 / ICON3000AD

124
- Safety Instructions
  124
  - General
    124
- Instructions for Proper Installation
  124
  - Marking
    125
- Applicable General Standards and Regulations
  126
- Terms and Conditions
  126
- Manufacturer's Liability
  126
- Storage and Pre-Installation
  127
  - Storage Procedure
    127
  - Checks to be Performed before Installation
    127
- Installation
  127
  - Working Condition
    127
  - Identification of Entries
    128
  - Electrical Connections
    129
  - Cable Connection
    129
  - Installation in Environments with Explosive Dusts
    130
- Maintenance
  130
  - Periodic Inspection
    131
  - Disassembly and Re-Assembly
    131
  - Repairs
    132
Appendix B: ICON3000 / ICON3000AD / ICON3000LP

133
- Safety Instructions
  133
  - General
    133
  - Identification of Main Parts
    134
- Instructions for Proper Installation
  135
  - Marking
    135
- Applicable General Standards and Regulations
  136
- Terms and Conditions
  137
- Manufacturer's Liability
  137
- Storage and Pre-Installation
  137
  - Storage Procedure
    137
  - Checks to be Performed before Installation
    138
- Installation
  138
  - Working Condition
    138
  - Identification of Entries
    139
  - Electrical Connections
    142
  - Cable Connection
    142
  - Installation in Environments with Explosive Dusts
    143
- Maintenance
  143
  - Periodic Inspection
    143
  - Disassembly and Re-Assembly
    144
  - Repairs
    144
Appendix C: ICON3000 / ICON3000AD

145
- Safety Instructions
  145
  - General
    145
- Instructions for Proper Installation
  145
  - Marking
    146
- Applicable General Standards and Regulations
  147
- Terms and Conditions
  147
- Manufacturer's Liability
  147
- Storage and Pre-Installation
  148
  - Storage Procedure
    148
  - Checks to be Performed before Installation
    148
- Installation
  148
  - Working Condition
    148
  - Identification of Entries
    149
  - Electrical Connections
    150
  - Cable Connection
    150
  - Installation in Environments with Explosive Dusts
    151
- Maintenance
  151
  - Periodic Inspection
    151
  - Disassembly and Re-Assembly
    152
  - Repairs
    152
Appendix D: ICON3000

153
- Safety Instructions
  153
  - General
    153
  - Identification of Main Parts
    154
- Instructions for Proper Installation
  155
  - Marking
    155
- Applicable Directives, General Standards, and Norms
  156
- Terms and Conditions
  156
- Manufacturer's Liability
  157
- Storage and Pre-Installation
  157
  - Storage Procedure
    157
  - Checks to be Performed before Installation
    157
- Installation
  158
  - Working Condition
    158
  - Identification of Entries
    158
  - Electrical Connections
    160
  - Cable Connection
    161
  - Installation in Environments with Explosive Dusts
    162
- Maintenance
  162
  - Periodic Inspection
    162
  - Disassembly and Re-Assembly
    162
  - Repairs
    163

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BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (166 pages)

HART Bus Module

Brand: BIFFI | Category: Control Unit | Size: 4 MB

Table of Contents

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (114 pages)

MOD-RTU 1CH+RPT Module

Brand: BIFFI | Category: Control Unit | Size: 4 MB

Table of Contents

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BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (70 pages)

Brand: BIFFI | Category: Control Unit | Size: 6 MB

Table of Contents

Table of Contents
3
Section 1: Introduction

5
- Introduction
  5
Section 2: Operation and Storage

6
- Operation and Storage
  6
Section 3: PRO2000V4_RED Implementation

7
- Communication Features
  7
- On Board Indication
  8
Section 4: Profibus DP Description

9
- RS485 Transmission Mode
  10
Section 5: PRO2000V4_RED Power-Up

12
- PRO2000V4_RED Power-Up
  13
Section 6: Slave Redundancy (DP-V2)

13
- Redundancy Structures
  15
Section 7: Wiring: Bus Terminations

16
- Wiring: Bus Terminations
  16
Section 8: Master Controller (PLC) Commissioning

18
- GSD Installing
  18
- PRO2000V4_RED Interface
  25
Section 9: Local Operator Interface Commissioning

28
- Bus Control
  28
- Node Report
  29
- Bus Signal Failure Indication
  31
Section 10: Data Exchange Mode (Cyclic Communication)

32
- Cyclic Communication DPV0
  32
  - Output Data (PLC to Device)
    32
  - Input Data (Device to PLC)
    33
- Acyclic Communication DPV1 (MS2)
  34
Section 11: Diagnosis - Alarms

46
- Diagnosis Data Blocks
  47
- Acyclic Communication DPV1
  54
  - Nameplate
    54
  - General Data
    55
  - Maintenance Information
    55
  - Alarm and Warning Log
    57
  - Maintenance Commands
    58
Appendix A: GSD File

59
- GSD File
  59

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (60 pages)

Modbus RTU Module

Brand: BIFFI | Category: Control Unit | Size: 4 MB

Table of Contents

BIFFI ICON3000 Series Nstallation, Operation And Maintenance Manual

BIFFI ICON3000 Series Nstallation, Operation And Maintenance Manual (66 pages)

FF2000v4 Foundation Fieldbus Module

Brand: BIFFI | Category: Control Unit | Size: 5 MB

Table of Contents

Table of Contents
3
Section 1: Introduction

5
- Introduction
  5
Section 2: Operation and Storage

6
- Operation and Storage
  6
Section 3: Communication Features

7
- Communication Features
  7
Section 4: Ff2000V4 Rev. 3 Module

8
- On Board Indications
  8
Section 5: F Oundation ™ Fieldbus Overview

9
- F Oundation Fieldbus Technology
  10
  - Physical Layer
    10
  - Communication Stack
    11
  - User Application Layer - Blocks
    11
- Fieldbus Topology and Wiring
  13
  - Cable Selection
    14
- Terminators
  14
- Shielding
  15
- Link Master Capabilities
  15
- Field Diagnostic Profile
  16
- Device Replacement
  19
Section 6: Function Blocks Description

20
- Function Block: DO
  20
  - DO Channels
    21
  - Discrete Output Channel Interlocks
    22
- Function Block: DI
  23
  - DI Channels
    24
- Function Block: AO
  26
  - AO Channel
    26
- Function Block: AI
  27
  - AI Channels
    28
- Function Block: PID
  28
Section 7: Resource Block

39
- Transducer Blocks
  39
Section 8: Configuration Via Local Operator Interface of Ff2000V4 Rev

57
- Bus Control
  57
  - Din 1 - Din 2
    57
  - Simulation
    58
  - Date Syncro
    58
  - Blank Node
    59
  - Reset Node
    59
- Positioner Function
  60
- Fail Safe Function
  61
- Viewing Transmission Information
  61
- Bus Signal Failure Indication
  62
Section 9: Addendum for Base Card FW 7.00

63
- Multiple Functionality of ESD Command and Status
  63
- Multiple Functionality of Interlock Command
  64

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (62 pages)

PROFIBUS DPV2 Slave Redundancy Module

Brand: BIFFI | Category: Controller | Size: 6 MB

Table of Contents

BIFFI ICON3000 Series Advanced Maintenance Instructions

BIFFI ICON3000 Series Advanced Maintenance Instructions (46 pages)

Brand: BIFFI | Category: Controller | Size: 3 MB

Table of Contents

Table of Contents
3
Section 1: Introduction

5
- Introduction
  5
Section 2: Reserved Passwords

6
- Reserved Passwords
  6
Section 3: Restricted Menu Routines

8
- Torque Stop Zone
  9
- Speed Bypass
  9
- Voltage Span
  10
- 1 P.man
  10
- HW Config
  10
- Positioner
  11
- Request
  11
- Fail Safe
  11
- Bus An-Out
  11
- Direction Test
  11
- Card Ain/Aout
  12
- Bluetooth Extension Antenna or Bluetooth
  12
- Irda
  12
- Bus Protocol
  13
- Pid
  13
- Reserved Routines
  13
  - SW Type
    13
  - Term Board
    13
  - Additional Var
    13
  - Reversal Delay
    15
  - Backlight
    15
  - 4 - 20 Ma Config
    16
  - Current Sensor
    16
  - Torque Sensor
    17
  - Speed Band
    17
  - Base Temp. Ref
    17
  - LCD Temp. Ref
    17
  - TERM Temp. Ref
    17
  - Torque Function
    17
  - Interlock Mode
    17
  - Sleep
    17
  - MR in Sleep
    17
  - New FW
    17
  - Serial CMD
    18
  - Loc/Rem
    18
  - Bluetooth Code
    18
  - EFS Duty
    18
  - Spring Action
    18
  - Efs El.CMD
    18
  - ESD Input Mode
    18
  - CMD-Filter
    18
  - ESD/INT-Filter
    18
Section 4: Alarm "Configuration N

19
- Object List of ICON3000
  20

BIFFI ICON3000 Series Service Manual

BIFFI ICON3000 Series Service Manual (38 pages)

Brand: BIFFI | Category: Controller | Size: 3 MB

Table of Contents

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (44 pages)

Profibus DPV1 Module

Brand: BIFFI | Category: Controller | Size: 3 MB

Table of Contents

Table of Contents
3
Section 1: Introduction
5
Introduction
5
Section 2: Operation and Storage
6
Operation and Storage
6
Section 3: Communication Features
7
Communication Features
7
Section 4: Icon2000V4_Dpv1 Module
8
On Board Indication
8
On Board Indication for Icon3000V2 Actuator
9
Section 5: Profibus DP Description
10
Profibus DP Description
10
Section 6: RS485 Transmission Mode
11
RS485 Transmission Mode
11
Section 7: Slave Redundancy
13
Slave Redundancy
13
Section 8: Wiring and Bus Terminations
15
Redundant Channel
15
Single Channel
18
Single Channel Zero Stub
19
Section 9: Icon2000V4_Dpv1 Power-Up
21
Icon2000V4_Dpv1 Power-Up
21
Section 10: Data Exchanged During Parameterization
22
Data Exchanged During Parameterization
22
Section 11: Data Exchange Mode
25
Cyclic Communications DPV0
25
Output Data
25
Input Data
26
Diagnosis Message
28
Acyclic Communication DPV1
33
Nameplate
33
General Data
34
Maintenance Information
34
Alarm and Warning Log
36
Maintenance Commands
37
Section 12: Data at Local Operator Interface
38
Bus Control
38
Node Report
40
Bus Signal Failure Indication
42

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (40 pages)

PROFIBUS DPV1 Module

Brand: BIFFI | Category: Control Unit | Size: 2 MB

Table of Contents

Table of Contents
3
Section 1: Introduction
5
Introduction
5
Section 2: Operation and Storage
6
Operation and Storage
6
Section 3: Communication Features
7
Communication Features
7
Section 4: Icon2000V4_Dpv1 Module
8
On Board Indication
8
Section 5: PROFIBUS DP Description
9
PROFIBUS DP Description
9
Section 6: RS485 Transmission Mode
10
RS485 Transmission Mode
10
Section 7: Slave Redundancy
12
Slave Redundancy
12
Section 8: Icon2000V4_Dpv1 Power-Up
15
Icon2000V4_Dpv1 Power up
15
Section 9: Data Exchanged During Parameterization
16
Data Exchanged During Parameterization
16
Cyclic Communications DPV0
19
Output Data
19
Input Data
20
Diagnosis Message
22
Acyclic Communication DPV1
27
Nameplate
27
General Data
28
Maintenance Information
28
Alarm and Warning Log
30
Maintenance Commands
31
Section 11: Data at Local Operator Interface
32
Bus Control
32
Node Report
33
Bus Signal Failure Indication
34
Appendix A: GSD File
35
GSD File
35
PROFIBUS Certificate
38
Appendix C: Note for Base Card FW 7.00
39

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (28 pages)

Brand: BIFFI | Category: Industrial Equipment | Size: 2 MB

Table of Contents

Table of Contents
3
Section 1: Introduction to Lonworks Protocol
5
Nodes Addressing
8
Message Services
8
Section 2: Lonworks Implementation in ICON3000
9
Fieldbus Media
9
Specification for 16 AWG / 1.3 MM - Twisted Pair Cable
10
Bus Communication Topology
11
Section 3: ICON3000 Lonworks Interface
12
Network Wiring
13
LD1-LD5: Status LED
14
LD6: Service LED
15
Local Procedures
16
FDI Control Menu
16
Positioner Menu
18
Node Report Menu
19
Service Pin Message
20
Actuator Runtime Input Variables
21
Actuator Output Variables
22
Actuator Setup and Configuration Variables
24
Maintenance Variables
26
Factory Commissioning Variables (Read Only)
26
Fault Detection Function Configuration
27

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (16 pages)

Partial Stroke Test

Brand: BIFFI | Category: Industrial Equipment | Size: 3 MB

Table of Contents

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (12 pages)

Sleep Mode

Brand: BIFFI | Category: Industrial Equipment | Size: 1 MB

Table of Contents

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual

BIFFI ICON3000 Series Installation, Operation And Maintenance Manual (12 pages)

Brand: BIFFI | Category: Control Unit | Size: 1 MB

Table of Contents

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