Download
Share
Print this page
  1. Manuals
  2. Brands
  3. BIFFI Manuals
  4. Controller
  5. ICON3000 Series
  6. Installation, operation and maintenance manual

BIFFI ICON3000 Installation, Operation And Maintenance Manual

Profibus dpv1 module
Hide thumbs Also See for ICON3000:

Advertisement

Quick Links

Download this manual
Biffi ICON3000
Profibus DPV1 Module
Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center:
Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 8
April 2022

Advertisement

loading
Need help?

Need help?

Do you have a question about the ICON3000 and is the answer not in the manual?

Questions and answers

Related Manuals for BIFFI ICON3000

Summary of Contents for BIFFI ICON3000

  • Page 1 Profibus DPV1 Module Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center: Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it...
  • Page 2 Revision Details Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Revision Details Rev. Date Description Prepared Approved April 2022 Update to the ICON3000v2 F.P. C.D. November 2021 General update (Migration to new template) August 2017 Added Note for Base card FW 7.00 F.P.

  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents MAN 618-42 Rev. 8 April 2022 Table of Contents Section 1: Introduction Introduction ......................1 Section 2: Operation and Storage Operation and Storage .................... 2 Section 3: Communication Features Communication Features ..................3 Section 4: ICON2000v4_DPV1 Module On Board Indication ..................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Section 11: Data Exchange Mode 11.1 Cyclic Communications DPV0 ..............21 11.1.1 Output Data ..................21 11.1.2 Input Data ..................22 11.1.3 Diagnosis Message ................24 11.2 Acyclic Communication DPV1 ..............

  • Page 5: Section 1: Introduction

    The ICON2000v4_DPV1 is an electronic card that allows connecting the Biffi electrical actuator ICON3000 actuators to a Profibus DP network. The card has its microprocessor and a program stored internally. It works as a pure bus interface and does not affect the actuator control integrity. It is installed inside the actuator housing and takes the electrical power from the actuator power supply card.

  • Page 6: Section 2: Operation And Storage

    Section 2: Operation and Storage Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Section 2: Operation and Storage The module is designed to work and to be stored in the same environment of the actuator. Operation and Storage...

  • Page 7: Section 3: Communication Features

    Installation, Operation and Maintenance Manual Section 3: Communication Features MAN 618-42 Rev. 8 April 2022 Section 3: Communication Features Communication protocol : Profibus DP according to EN 50170 Network topology : Line (bus) structure. With repeaters tree structures can also be realized : Twisted, screened copper cable according to EN 50170 Transmission medium Data rate...

  • Page 8: Section 4: Icon2000V4_Dpv1 Module

    Section 4: ICON2000v4_DPV1 Module The module consists in a single PCB that is installed inside the actuator housing. It is connected to the ICON3000 base card via strip connector. The internal wiring connects the Profibus data lines to the actuator terminal board.

  • Page 9: On Board Indication For Icon3000V2 Actuator

    Installation, Operation and Maintenance Manual Section 4: ICON2000v4_DPV1 Module MAN 618-42 Rev. 8 April 2022 On Board Indication for ICON3000v2 Actuator Figure 3 ICON2000v4_DPV1 module for ICON3000v2 actuator Eight LEDs are mounted on the PRO2000v4_RED to give the following indications for Field service. DL1 (Red) Alarm active: ON when the interface detects one or more hardware issue.

  • Page 10: Section 5: Profibus Dp Description

    Section 5: Profibus DP Description Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Section 5: Profibus DP Description Profibus is a vendor-independent, open field bus standard used in a wide range of application in process automation. Vendor independence and openness are ensured by the international standards EN 50170 and EN 50254.

  • Page 11: Section 6: Rs485 Transmission Mode

    Installation, Operation and Maintenance Manual Section 6: RS485 Transmission Mode MAN 618-42 Rev. 8 April 2022 Section 6: RS485 Transmission Mode The ICON2000v4_DPV1 module uses a half duplex, multidrop, serial communication line RS485. The module communicates with the Masters via its RS485 interface and the transmission media consists in a shielded twisted pair cable.
  • Page 12 Section 6: RS485 Transmission Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Figure 6 below shows the bus with an actuator at the end of the bus segment. Ensure that the terminations are supplied. Also, if the mains fails, an auxiliary voltage supply generated by an UPS is connected to the actuator to supply the electronics and the termination.

  • Page 13: Section 7: Slave Redundancy

    The ICON2000v4_DPV1 is designed to allow the actuator to acts as a redundant slave as described in this section, additional information about Slave Redundancy of ICON2000v4_DPV1 are descripted on “DTDE443 Redundancy Operation Description”, and “MDE236 Integration of ICON3000 in Redundant S7-400H System”.
  • Page 14 Section 7: Slave Redundancy Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Figure 8 Master Master Channel 1 Channel 2 In this layout, the two interfaces may have the same address because the two interfaces are on different channels.

  • Page 15: Section 8: Wiring And Bus Terminations

    Installation, Operation and Maintenance Manual Section 8: Wiring and Bus Terminations MAN 618-42 Rev. 8 April 2022 Section 8: Wiring and Bus Terminations The very flexible strategy implemented in the ICON2000v4_DPV1 card allows also different layout that the Master station can drive. The bus terminations can be switched on each data lines by means of two links configurable via local operator interface.
  • Page 16 Section 8: Wiring and Bus Terminations Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Figure 10 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal board ICON-F01 ICON2000v4_DPV1 card #1 390 ohm Rx/Tx-P-in Data Line B Rx/Tx-P-out Termination...
  • Page 17 Installation, Operation and Maintenance Manual Section 8: Wiring and Bus Terminations MAN 618-42 Rev. 8 April 2022 Figure 11 Wiring connection for ICON3000v2 actuator Terminal ICON3000v2 board ICON2000v4_DPV1 Channel #1 390 ohm Rx/Tx-P-in Data Line B Rx/Tx-P-out Termination Profibus 220 ohm control RS485 Rx/Tx-N-in...

  • Page 18: Single Channel

    Figures 12 and 13 show the wiring necessary in case single channel slave. The termination must be linked to the data lines only if the actuator is at the beginning or at the end of the bus segment. Figure 12 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal ICON-F01...

  • Page 19: Single Channel Zero Stub

    The single slave “zero stub” feature must be requested when ordering the actuator. Figure 14 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal board...
  • Page 20 Section 8: Wiring and Bus Terminations Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Figure 15 Wiring connection for ICON3000v2 actuator Terminal board ICON3000v2 ICON2000v4_DPV1 390 ohm Rx/Tx-P-in Data Line B Termination Profibus 220 ohm control RS485 Rx/Tx-N-in transceiver Data Line A...

  • Page 21: Section 9: Icon2000V4_Dpv1 Power-Up

    Installation, Operation and Maintenance Manual Section 9: ICON2000v4_DPV1 Power-Up MAN 618-42 Rev. 8 April 2022 Section 9: ICON2000v4_DPV1 Power-Up On power-up, the module checks the baud rate and then it waits for the “parameterization” telegram from the Master. The parameterization message contains user information needed for actuator operation and listed in the Section 10: “Data Exchanged During Parameterization”.

  • Page 22: Section 10: Data Exchanged During Parameterization

    Section 10: Data Exchanged During Parameterization Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Section 10: Data Exchanged During Parameterization The following data are sent to the ICON2000v4_DPV1 interface: Table 2. Byte Name Type Range Default Reserved DP V1 1 byte Reserved DP V1 1 byte...
  • Page 23 Installation, Operation and Maintenance Manual Section 10: Data Exchanged During Parameterization MAN 618-42 Rev. 8 April 2022 Byte 4 Fail-safe action It defines the action of the actuator in case of loss of the bus signal. The action takes place only if the local selector is on REMOTE position and if the bus is operating. When the bus signal restores, the actuator also restores at its normal functioning.
  • Page 24 Section 10: Data Exchanged During Parameterization Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Byte 12 Timer Close Direction – Status It enables the Timer function in close direction. — Value 0: Off - disable (default setting) 1: On Byte 13 Timer Close Direction –...

  • Page 25: Section 11: Data Exchange Mode

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 Section 11: Data Exchange Mode The following paragraph describes the input and output messages of ICON2000v4_DPV1 interface when working in “data exchange mode” for “cyclic data” and “acyclic data”. In all cases, it is called “input signal”...

  • Page 26: Input Data

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 11.1.2 Input Data BYTE = 0 BYTE = 1 Bit 0 = 1 : Close limit Bit 0 = 1 : Interlock open active Bit 1 = 1 : Open limit Bit 1 = 1 : Interlock close active Bit 2 = 1 : Closing...
  • Page 27 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 DIN setting Via local operator interface of actuator, the DIN bits can be individually set to 1 if one of the conditions occurs: - open limit - remote selected - valve jammed in OP - closed limit...

  • Page 28: Diagnosis Message

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 11.1.3 Diagnosis Message The ICON2000v4_DPV1 interface manages the diagnosis indication coming from the actuator as stated by the Profibus DP V1 standard. When the ICON2000v4_DPV1 interface needs to notify a fault to the master while in data exchange mode, it changes the function code in its response message to “high priority”.
  • Page 29 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 The diagnose message implemented by ICON2000v4_DPV1 has the following structure: Figure 18 Octet 1 Octet 2 Standard Diagnosis Block Octet 3 Octet 4 6 octets Octet 5 Octet 6 Identifier Related Diagnosis Block...
  • Page 30 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Octet 2 bit0 Diag.Prm_Req (1) = Slave has to be reparameterized Diag.Stat_Diag (1) = During start-up phase, slave not able to provide valid diagnosis data (1) = Fixed at 1 Diag.WD_On (1) = Threshold monitoring activated...
  • Page 31 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 11.1.3.2 Identifier Related Diagnosis Block Octet 7 bit0 Header: ICON2000v4_DPV1 report 0x42 Block_Length Number of octets of this block including this header Selection (01) = Identifier Related Diagnostic Octet 8 bit0 Identifier_Diagnosis_Data_Array...
  • Page 32 Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Octet 13 bit0 Status_Data_ Description: (1) = Motor Thermostat (1) = HI-HI Torque in Opening (1) = HI-HI Torque in Closing (1) = Actuator blocked in Opening (1) = Actuator blocked in Closing (1) = HI-HI Temperature (1) = Position Sensor Failure...

  • Page 33: Acyclic Communication Dpv1

    DTM and EDD interface are available for most of host systems. Additional information about DTM and EDD are available on “MDE196 ICON3000 Profibus DTM Manual”, “MDE234 ICON3000 Profibus EDD for ASM Manual” and “MDE235 ICON3000 Profibus EDD for PDM Manual”.

  • Page 34: General Data

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 11.2.2 General Data Slot 1, Index 0, length 4 byte: General data about current working condition Byte Name Description Close limit Open limit Moving Monitor relay Byte 0 Selector in local...
  • Page 35 Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 Slot 2, Index 1, length 22 byte: Recent maintenance information Byte Name Range 0 - 3 Test Date 4 bytes dd-mm-20yy BCD format 4 - 7 Recent log date 4 bytes dd-mm-20yy...

  • Page 36: Alarm And Warning Log

    Section 11: Data Exchange Mode Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Slot 2, Index 4, length 20 byte: Nominal torque and maintenance date Byte Name Range Torque lbf Torque Nm Nominal Torque EU 1 byte Thrust lb Thrust kN 1 - 7...

  • Page 37: Maintenance Commands

    Installation, Operation and Maintenance Manual Section 11: Data Exchange Mode MAN 618-42 Rev. 8 April 2022 Slot 3, Index 2, length 30 byte: Warning log: the first three records Byte Name Range Warning #1: Code 1 byte 0 - 255 Reserved 1 byte 2 - 5...

  • Page 38: Section 12: Data At Local Operator Interface

    Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 Section 12: Data at Local Operator Interface Below is the description of the facilities available by the view and setup menu of ICON3000. 12.1 Bus Control DIN 1 - DIN 6 •...
  • Page 39 Installation, Operation and Maintenance Manual Section 12: Data at Local Operator Interface MAN 618-42 Rev. 8 April 2022 BACKUP • NODE: By this function, it is possible to enter the Profibus slave node address of the Backup Slave. The available address range is from 1 - 126. The address must be selected according to the Profibus network layout where the actuator is inserted.

  • Page 40: Node Report

    Section 12: Data at Local Operator Interface Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 12.2 Node Report The following procedure allows seeing the most significant info relevant to the bus data transmission of the PRO2000v4_RED interface card. The following indications are reported: INTERFACE STATUS This information reports the status of Profibus slave interface card interface.
  • Page 41 Installation, Operation and Maintenance Manual Section 12: Data at Local Operator Interface MAN 618-42 Rev. 8 April 2022 b3 = IM2 RAM Access Violation • 0 = no address violation • 1 = address violation b2 = IM2 Diag_Flag • 0 = the DP master fetch the diagnostic buffer •...

  • Page 42: Bus Signal Failure Indication

    Section 12: Data at Local Operator Interface Installation, Operation and Maintenance Manual April 2022 MAN 618-42 Rev. 8 BACKUP CARD • BAUD RATE: Represents the baud rate detected and hooked by backup channel. — 0 = 12,00 Mbit/s — 1 = 6,00 Mbit/s —...
  • Page 43 Installation, Operation and Maintenance Manual Notes MAN 618-42 Rev. 8 April 2022 This page is intentionally left blank...
  • Page 44 VCIOM-16870-EN ©2022 Biffi. All rights reserved. Biffi Italia s.r.l. Strada Biffi 165 The contents of this publication are presented for information purposes only, 29017 Fiorenzuola d’Arda (PC) and while every effort has been made to ensure their accuracy, they are not...

This manual is also suitable for:

Icon3000v2