BIFFI ICON3000 Nstallation, Operation And Maintenance Manual
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BIFFI ICON3000 Nstallation, Operation And Maintenance Manual

Ff2000v4 foundation fieldbus module
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Biffi ICON3000
FF2000v4 F
oundation
Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center:
Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it
Installation, Operation and Maintenance Manual
Fieldbus Module
tM
MDE 255 Rev. 1
April 2021

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  • Page 1 Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center: Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it...
  • Page 2 Revision Details Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Revision Details Revision Details Rev. Date Description Prepared Checked Approved April 2021 General update (Migration to new template) April 2014 Instruction FF interface module L. Piacenti A. Battaglia Revision Details...

  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents MDE 255 Rev. 1 April 2021 Table of Contents Section 1: Introduction Introduction......................1 Section 2: Operation and Storage Operation and Storage ....................2 Section 3: Communication Features Communication Features..................3 Section 4: FF2000v4 rev. 3 Module On Board Indications ..................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Section 7: Resource Block Transducer Blocks ..................35 7.1.1 Input Output Transducer Block ............36 7.1.2 Configuration Transducer Block ............41 7.1.3 Maintenance Transducer Block ............45 Section 8: Configuration via Local Operator Interface of FF2000v4 rev.

  • Page 5: Section 1: Introduction

    MDE 255 Rev. 1 April 2021 Section 1: Introduction The FF2000v4 rev. 3 is an electronic module that allows to connect the Biffi electrical actuator ICON3000 to a F ™ Fieldbus serial communication line. The module has its microprocessor oundation and it is controlled by a program stored internally, it works as a pure bus interface and does not affect the actuator control integrity.

  • Page 6: Section 2: Operation And Storage

    Section 2: Operation and Storage Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Section 2: Operation and Storage The module is designed to work and to be stored in the same environment of the actuator. Operation and Storage...

  • Page 7: Section 3: Communication Features

    Installation, Operation and Maintenance Manual Section 3: Communication Features MDE 255 Rev. 1 April 2021 Section 3: Communication Features Communication protocol: ™ Fieldbus oundation Electrical interface: IEC 61158-2, 2 wire communication Bus type: H1 communication bus, Voltage Mode signalling Data rate: 31.25 kbit/second Transmission medium: 18 AWG shielded, twisted pair as specified in the IEC / ISA...

  • Page 8: Section 4: Ff2000V4 Rev. 3 Module

    Section 4: FF2000v4 rev. 3 Module The module consists in a single PCB that is installed inside the actuator housing. It is connected to the ICON3000 base card via strip connector. The internal wiring connects the F ™ Fieldbus data lines to the actuator terminal board.

  • Page 9: Section 5: F Oundation ™ Fieldbus Overview

    • Power and communications over the same shielded twisted pair network that allow to know the physical status of ICON3000 actuator even if it is without actuator mains power; • Distribution of the control into the field devices reducing the amount of control equipment in the plant.

  • Page 10: F Oundation Fieldbus Technology

    H1 fieldbus also supports intrinsically safe (I.S.) applications: in this case the appropriate barriers will be used. Biffi electrical actuators ICON3000 and are certified explosion proof and do not require an intrinsically safe network. To preserve hazardous area protection armoured cables or conduits will be used.

  • Page 11: Communication Stack

    Installation, Operation and Maintenance Manual Section 5: F ™ Fieldbus Overview oundation MDE 255 Rev. 1 April 2021 5.1.2 Communication Stack Two types of devices are defined in the Data Link Layer specification: Basic Device and Link Master. FF2000v4 rev. 3 module acts both type, Basic Device or Link Master. 5.1.3 User Application Layer - Blocks The Fieldbus F...
  • Page 12 Section 5: F ™ Fieldbus Overview Installation, Operation and Maintenance Manual oundation April 2021 MDE 255 Rev. 1 The following Figure shows the blocks contained in the FF2000v4 module as seen by NI-FBUS, National Instruments configuration tool: Figure 4 The characteristics of fieldbus devices are described by the Device Description (DD) and the Capability File (CF) that provides an extended description of each data from the device.

  • Page 13: Fieldbus Topology And Wiring

    Installation, Operation and Maintenance Manual Section 5: F ™ Fieldbus Overview oundation MDE 255 Rev. 1 April 2021 Fieldbus Topology and Wiring General structures of H1 networks are shown in the following Figure: Figure 5 Fieldbus I/O segments Junction spurs Point to Point Daisy Chain Bus with spurs...

  • Page 14: Cable Selection

    Section 5: F ™ Fieldbus Overview Installation, Operation and Maintenance Manual oundation April 2021 MDE 255 Rev. 1 The following Figure shows an H1 segment where 6 actuators are connected in a tree structure; the example highlight the voltage at each device: Figure 6 Fieldbus I/O Fieldbus Power Supply...

  • Page 15: Shielding

    Installation, Operation and Maintenance Manual Section 5: F ™ Fieldbus Overview oundation MDE 255 Rev. 1 April 2021 Shielding When using shielded cable, connect each spur’s shield to the trunk shield and connect the overall shield to ground at one point. Do not connect the spur’s shield in to the actuator ground. Figure 7 oundation Fieldbus...

  • Page 16: Field Diagnostic Profile

    Section 5: F ™ Fieldbus Overview Installation, Operation and Maintenance Manual oundation April 2021 MDE 255 Rev. 1 Field Diagnostic Profile The FF2000v4 rev. 3 interface, implements FF-912 Field Diagnostic Profile specification. It is implemented by a specific parameter group of Resource Block. The diagnostics are divided into four categories: Failure, Out of specification, Maintenance and Check Function - consistent with NAMUR NE-107.
  • Page 17 FC CONDITIONS TABLE BIT CONDITION DESCRIPTION RECOMMENDED ACTION The diagnostic program Some circuit is damaged detects some malfunction in and does not work (Call Biffi HW_ERROR the electronics controlling After-sales service to solve the actuator. the problem). The checksum of the EEPROM...
  • Page 18 Section 5: F ™ Fieldbus Overview Installation, Operation and Maintenance Manual oundation April 2021 MDE 255 Rev. 1 FC CONDITIONS TABLE BIT CONDITION DESCRIPTION RECOMMENDED ACTION Position change greater than Check PST travel and PST OV-TR allowable. parameter OV-TR. PST cycle aborted due to Check if condition to abort PST_ABORTED external condition.

  • Page 19: Device Replacement

    Installation, Operation and Maintenance Manual Section 5: F ™ Fieldbus Overview oundation MDE 255 Rev. 1 April 2021 The Figure below explains in schematic mode the functionality of Field Diagnostic. Figure 9 FD_FAIL_ALM FD_OFFSPEC_ALM FD_MAINT_ALM FD_CHECK_ALM ALARM BROADCAST DS87 RECORD FD_FAIL_PRI FD_OFFSPEC_PRI FD_MAINT_PRI...

  • Page 20: Section 6: Function Blocks Description

    Section 6: Function Blocks Description Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Section 6: Function Blocks Description Function Block: DO A Discrete Output block converts the value received across the fieldbus to something useful to the hardware in the device.

  • Page 21: Do Channels

    Installation, Operation and Maintenance Manual Section 6: Function Blocks Description MDE 255 Rev. 1 April 2021 6.1.1 DO Channels Table 6. Name Description Value Stop Command Open/Close/Stop Close Command Open Command Disable Setpoint and send a Stop Command Disable Setpoint and send Disable Setpoint and send a Close Command Open/Close/Stop or Allow Setpoint Disable Setpoint and send a Open Command...

  • Page 22: Discrete Output Channel Interlocks

    Section 6: Function Blocks Description Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 6.1.2 Discrete Output Channel Interlocks Table 7. Other DO Block’s Available Selection Channel Purpose 51 52 53 54 55 56 57 58 59 60 61 62 63 64 No Transducer Connection Open/Close/Stop Disable and Op/Cl/St | Enable sp...

  • Page 23: Function Block: Di

    Installation, Operation and Maintenance Manual Section 6: Function Blocks Description MDE 255 Rev. 1 April 2021 Function Block: DI A Discrete Input block takes the manufacturer’s discrete input data and makes it available to other function block for use in control; FF2000v4 rev. 3 has 6 available DI Function Blocks. Figure 12 Each DI may be connected by means of any F Fieldbus Configuration Tool to one of the...

  • Page 24: Di Channels

    Section 6: Function Blocks Description Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 6.2.1 DI Channels Table 8. Actuator Description Meaning Command 0: Inactive Out of FF control Not operational by FF interface. 1: Actuator not in FF control. FF can only read data 0: FF can read data and control actuator.
  • Page 25 Installation, Operation and Maintenance Manual Section 6: Function Blocks Description MDE 255 Rev. 1 April 2021 Actuator Description Meaning Command 0: Interlock Open or Close not active. Interlock in progress Interlock operation in progress. 1: Interlock operation in progress. 0: Inactive Digital Input #1 active and Hardwired Hardwired input 1 1: Digital Input #1 active when Hardwired...

  • Page 26: Function Block: Ao

    Section 6: Function Blocks Description Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Function Block: AO There is one AO Function Block which receives the Position Demand channel as defined in the paragraph “AO Channels”. Figure 14 The AO may be connected by means of any F Fieldbus Configuration Tool to the related oundation...

  • Page 27: Function Block: Ai

    Installation, Operation and Maintenance Manual Section 6: Function Blocks Description MDE 255 Rev. 1 April 2021 Function Block: AI There are 2 independent AI Function Blocks: Figure 16 Each AI may be connected by means of any F Fieldbus Configuration Tool to one of the oundation related channels defined in the paragraph “AI Channels”.

  • Page 28: Ai Channels

    Section 6: Function Blocks Description Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 6.4.1 AI Channels Table 10. Channel Name Type Value Description Number Position - actual Float 0.0 ÷ 100.0 Current actuator position Torque - actual Float -100.0 ÷...
  • Page 29 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 Section 7: Resource Block The following Table, lists the elements that are added to the standard FF RESOURCE Block. Table 11. Item Element Name Description ST_REV FF specific parameter TAG_DESC...
  • Page 30 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Item Element Name Description ACTUATOR_SN Actuator Serial Number ACTUATOR_SIZE Actuator size WIRING_DIAGRAM Wiring diagram ACTUATOR_TORQUE_EU Torque EU ACTUATOR_TORQUE_THRUST Nominal Torque Thrust ACTUATOR_SPEED_EU Actuator speed EU ACTUATOR_SPEED Actuator speed POWER_INFORMATIONS...
  • Page 31 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 The FF2000v4 rev. 3 specific parameters are described here below: ACTUATOR_SN Type: STRING Size: 28 octets Handling: READ It is the actuator serial number stored by the manufacturer in the nameplate data. ACTUATOR_SIZE Type: STRING Size: 28 octets...
  • Page 32 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 ACTUATOR_SPEED_EU Type: ENUMERATED Size: 1 octet Handling: READ It is the actuator speed EU selected stored by the manufacturer in the nameplate data. It may assume the following values: Table 13.
  • Page 33 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 MOTOR_DATA Type: RECORD Size: 50 octets Handling: READ It is the motor data stored by the manufacturer in the nameplate data and composed of the following elements.
  • Page 34 It is the actuator type where the FF2000v4 rev. 3 module is plugged. Table 16. Enumeration Description Unknown ICON 2000 V4 / ICON3000 VALVE_SERIAL_NUMBER Type: STRING Size: 28 octets Handling: READ and WRITE It is the valve serial number. This data may be modified by the user.
  • Page 35 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 VALVE_TAG_NAME Type: STRING Size: 28 octets Handling: READ and WRITE It is the valve TAG name. This data may be modified by the user. VALVE_MANUFACTURER Type: STRING Size: 28 octets Handling: READ and WRITE...
  • Page 36 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 FD_MAINT_ACTIVE Type: Bit String Size: 4 octets Handling: READ This parameter reflects the error conditions that are being detected as active as selected for this category. It is a bit string, so that multiple conditions may be shown. FD_CHECK_ACTIVE Type: Bit String Size: 4 octets...
  • Page 37 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 FD_OFFSPEC_MASK Type: Bit String Size: 4 octets Handling: READ and WRITE This parameter allows the user to suppress any single or multiple conditions that are active, in this category, from being broadcast to the host through the alarm parameter.
  • Page 38 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 FD_CHECK_ALM Type: DS-87 Size: 15 octets Handling: READ and WRITE This parameter is used primarily to broadcast a change in the associated active conditions, which are not masked, for this alarm category to a Host System. FD_FAIL_PRI Type: Unsigned8 Size: 1 octet...

  • Page 39: Section 7: Resource Block

    Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 FD_RECOMMEN_ACT Type: Unsigned8 Size: 1 octet Handling: READ This parameter is optionally used when replacing field devices. The correct usage of this parameter presumes the COMPATIBILITY_REV value of the replacing device should be equal or lower than the DEV_REV value of the replaced device.

  • Page 40: Input Output Transducer Block

    Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 7.1.1 Input Output Transducer Block The following Table, lists the elements that are currently in the Input Output TB. Table 17. Item Element Name Description ST_REV FF specific parameter TAG_DESC...
  • Page 41 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 The FF2000v4 rev. 3 specific parameters are described here below: TOTAL_NOT_OPER_STATUS Type: BIT_ENUMERATED Size: 2 octets Handling: READ When this parameter is set, the actuator is not available for control neither from Fieldbus interface nor for electrical operations due to one or more of the following oundation conditions.
  • Page 42 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Value Element Name Description Measured torque greater than the relevant value 0x00400000 Extremely high torque in opening configured in torque setup or stroke limits routine. Measured torque grater than the relevant value 0x00200000 Extremely high torque in closing configured in torque set-up or stroke limits routine.
  • Page 43 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 DIAGNOSTIC_DATA Type: BIT_ENUMERATED Size: 2 octets Handling: READ The diagnostic information collects the following elements: Table 21. Value Element Name Description Main voltage out of the correct range (-15% or +10% of the value stated 0x8000 High or Low main supply in the nameplate menu) or wrong frequency.
  • Page 44 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 MASK_DIAGNOSTIC Type: BIT_ENUMERATED Size: 2 octets Handling: READ and STATIC WRITE Default value: 0x0000 This parameter is a mask to create the value of DI channel 32 “Maskable diagnostic status”. Set the bit of DIAGNOSTIC_DATA that you want to affect the result of channel 32.

  • Page 45: Configuration Transducer Block

    Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 7.1.2 Configuration Transducer Block The following Table, lists the elements that are currently in the Configuration TB. Table 23. Item Element Name Description ST_REV FF specific parameter TAG_DESC FF specific parameter STRATEGY...
  • Page 46 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 The FF2000v4 rev. 3 specific parameters are described here below: TWO_SPEED_TIMER Type: RECORD Size: 10 octets Handling: READ and STATIC WRITE This data collects the parameters related to the Timer function. Table 24.
  • Page 47 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 DEAD_BAND Type: FLOAT Size: 4 octets Handling: READ and STATIC WRITE Range: 0.1 – 25.5 Unit: % The Dead band is configurable from 0.1% to 25.5%. The configured value should be great enough to avoid “hunting”...
  • Page 48 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 SAFETY_POSITION Type: FLOAT Size: 4 octets Handling: READ and STATIC WRITE Range: 0.0 – 100.0 Unit: % It is the position to drive the actuator when the SAFETY_BEHAVIOUR is programmed to ‘Go to position’...

  • Page 49: Maintenance Transducer Block

    Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 7.1.3 Maintenance Transducer Block The following Table, lists the elements that are currently in the Maintenance TB. Table 28. Item Element Name Description ST_REV FF specific parameter TAG_DESC FF specific parameter STRATEGY...
  • Page 50 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 The FF2000v4 rev. 3 specific parameters are described here below: ALARM_1 ALARM_2 ALARM_3 ALARM_4 ALARM_5 Type: RECORD Size: 8 octets Handling: READ Table 29. Sub Index Element Name Description Type DATE_TIME...
  • Page 51 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 The alarm codes have the following meanings: Table 31. Error Code Element Name Description No error The checksum of the EEPROM memory that Configuration contains the configuration data is wrong. Motor thermostat Motor thermostat open for high temperature in the motor winding.
  • Page 52 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Table 32. Sub Index Element Name Description Type DATE_TIME Date and time of the warning DATE_AND_TIME WARNING_CODE Error code of the warning UNSIGNED8 This set of parameters is a structure that stores the five last warnings happened in the actuator together with the date and the time of the faults;...
  • Page 53 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 REF_CL_TRQ_CURVE_CONDITIONS Type: RECORD Size: 14 octets Handling: READ This parameter collects all the condition (date, time, temperature, voltage and duration) of the reference torque curve in closing. Table 35.
  • Page 54 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 LAST_CL_TRQ_CURVE_DATA Type: ARRAY of UNSIGNED8 Size: 101 octets Handling: READ This parameter collects all the samples of torque during the reference closing valve stroke (torque VS position 1% step). LAST_OP_TRQ_CURVE_CONDITIONS Type: RECORD Size: 14 octets...
  • Page 55 Installation, Operation and Maintenance Manual Section 7: Resource Block MDE 255 Rev. 1 April 2021 OPERATION_LOG Type: RECORD Size: 58 octets Handling: READ The operation log collects a set of different counters and routines that provide information to assist in the maintenance program. The data are grouped into two families: general and recent data: the general data log collects data since the actuator test date in the factory;...
  • Page 56 Section 7: Resource Block Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 MOTOR_TEMPERATURE Type: SIGNED8 Size: 1 octet Handling: READ It is the current temperature of the motor. The motor temperature sensor is mounted upon order. SET_TORQUE_REFERENCE Type: BOOLEAN Size: 1 octet Handling: WRITE...

  • Page 57: Section 8: Configuration Via Local Operator Interface Of Ff2000V4 Rev

    The FF2000v4 rev. 3 does not need any configuration from the Local Operator Interface to communicate over the fieldbus; it is connected to the ICON3000 base card via an internal data highway: all the changes on the actuator parameters operated from the Local Operator Interface are reported to the fieldbus interface and all the changes performed on the Transducer Bocks over the fieldbus are reported on the base card as well.

  • Page 58: Simulation

    Section 8: Configuration of FF2000v4 rev. 3 Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 8.1.2 Simulation By this routine, it is possible to choose or open the Simulation Switch (hardware). This functionality is very useful in starting up the plant. If you set SIMULATE to ON, AI and DI block uses Simulate Value and Simulated Status as Channel value instead of Transducer Value and Transducer Status.

  • Page 59: Blank Node

    Installation, Operation and Maintenance Manual Section 8: Configuration of FF2000v4 rev. 3 MDE 255 Rev. 1 April 2021 View procedure: • Move the local selector to OFF and then press simultaneously OPEN and STOP. Select the language and then enter the password according to the instructions “entering the view mode”.

  • Page 60: Positioner Function

    100% corresponds to open request. The ICON3000 compares the present position % of the actuator with the position request % received from the bus, and if the difference is greater than the dead band, the actuator is driven to reach the new requested position.

  • Page 61: Fail Safe Function

    Installation, Operation and Maintenance Manual Section 8: Configuration of FF2000v4 rev. 3 MDE 255 Rev. 1 April 2021 Fail Safe Function This function is available only if requested on order. It allows to configure the action of the actuator in case of loss communication with the fieldbus interface card or if an output FB is set to OOS or has been removed from the FB schedule.

  • Page 62: Bus Signal Failure Indication

    In case of loss of bus signal, a warning is generated. It is signaled by the flashing of the relevant ALARM / WARNING LED and by indication on the local 2 lines / 16 character display. The Figure below shows the list of routines available in the ICON3000 view or setup menu. Figure 20...

  • Page 63: Section 9: Addendum For Base Card Fw 7.00

    Installation, Operation and Maintenance Manual Section 9: Addendum for Base Card FW 7.00 MDE 255 Rev. 1 April 2021 Section 9: Addendum for Base Card FW 7.00 This addendum explains some functionality introduced with base card Firmware version 7.00. The revision of base card can be checked with parameter 56 “SW_VERSION” of Resource Block. If revision of base card is less than 7.00, this addendum is not relevant.

  • Page 64: Multiple Functionality Of Interlock Command

    Section 9: Addendum for Base Card FW 7.00 Installation, Operation and Maintenance Manual April 2021 MDE 255 Rev. 1 Multiple Functionality of Interlock Command In case on ICON actuator, the Interlock command issued with channels 54, 55, and 56, can assume the meaning of PST signal, based on type of actuator and setting of “interlock mode”...
  • Page 65 Installation, Operation and Maintenance Manual Notes MDE 255 Rev. 1 April 2021 This page is intentionally left blank...
  • Page 66 VCIOM-16389-EN ©2021 Biffi. All rights reserved. Biffi Italia s.r.l. Strada Biffi 165 The contents of this publication are presented for information purposes only, 29017 Fiorenzuola d’Arda (PC) and while every effort has been made to ensure their accuracy, they are not...

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