BIFFI ICON3000 Installation, Operation And Maintenance Manual
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BIFFI ICON3000 Installation, Operation And Maintenance Manual

Profibus dpv1 module
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Biffi ICON3000
PROFIBUS DPV1 Module
Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center:
Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it
Installation, Operation and Maintenance Manual
MAN 618-42 Rev. 7
November 2021

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Summary of Contents for BIFFI ICON3000

  • Page 1 PROFIBUS DPV1 Module Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center: Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it...
  • Page 2 Notes Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Revision Details Rev. Date Description Prepared Approved November 2021 General update (Migration to new template) August 2017 Added Note for Base card FW 7.00 F.P. C.D. October 2015 Added EDD, DTM and Redundancy application note references F.P.

  • Page 3: Table Of Contents

    Installation, Operation and Maintenance Manual Table of Contents MAN 618-42 Rev. 7 November 2021 Table of Contents Section 1: Introduction Introduction ......................1 Section 2: Operation and Storage Operation and Storage .................... 2 Section 3: Communication Features Communication Features ..................3 Section 4: ICON2000v4_DPV1 Module On Board Indication ..................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Section 10: Data Exchange Mode 10.1 Cyclic Communications DPV0 ..............15 10.1.1 Output Data ..................15 10.1.2 Input Data ..................16 10.1.3 Diagnosis Message ................18 10.2 Acyclic Communication DPV1 ..............

  • Page 5: Section 1: Introduction

    The ICON2000v4_DPV1 is an electronic module that allows connecting the Biffi electrical actuator ICON3000 to a PROFIBUS DP network. The module has its microprocessor and a program stored internally controls it, it works as a pure bus interface and does not affect the actuator control integrity.

  • Page 6: Section 2: Operation And Storage

    Section 2: Operation and Storage Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Section 2: Operation and Storage The module is designed to work and to be stored in the same environment of the actuator. Operation and Storage...

  • Page 7: Section 3: Communication Features

    Installation, Operation and Maintenance Manual Section 3: Communication Features MAN 618-42 Rev. 7 November 2021 Section 3: Communication Features Communication protocol : PROFIBUS DP according to EN 50170 Network topology : Line (bus) structure. With repeaters tree structures can also be realized : Twisted, screened copper cable according to EN 50170 Transmission medium Data rate...

  • Page 8: Section 4: Icon2000V4_Dpv1 Module

    Section 4: ICON2000v4_DPV1 Module The module consists in a single PCB that is installed inside the actuator housing. It is connected to the ICON3000 base card via strip connector. The internal wiring connects the PROFIBUS data lines to the actuator terminal board.

  • Page 9: Section 5: Profibus Dp Description

    Installation, Operation and Maintenance Manual Section 5: PROFIBUS DP Description MAN 618-42 Rev. 7 November 2021 Section 5: PROFIBUS DP Description PROFIBUS is a vendor-independent, open field bus standard used in a wide range of application in process automation. Vendor independence and openness are ensured by the international standards EN 50170 and EN 50254.

  • Page 10: Section 6: Rs485 Transmission Mode

    Section 6: RS485 Transmission Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Section 6: RS485 Transmission Mode The ICON2000v4_DPV1 module uses a half duplex, multidrop, serial communication line RS485. The module communicates with the Masters via its RS485 interface and the transmission media consists in a shielded twisted pair cable.
  • Page 11 Installation, Operation and Maintenance Manual Section 6: RS485 Transmission Mode MAN 618-42 Rev. 7 November 2021 The ICON2000v4_DPV1 module takes its electrical supply from the actuator power supply module. The RS485 bus transceiver is isolated from the actuator electronics. Also, the voltage supply of the bus termination is isolated.

  • Page 12: Section 7: Slave Redundancy

    The ICON2000v4_DPV1 is designed to allow the actuator to acts as a redundant slave as described in this section, additional information about Slave Redundancy of ICON2000v4_DPV1 are descripted on “DTDE443 Redundancy Operation Description”, and “MDE236 Integration of ICON3000 in Redundant S7-400H System”.
  • Page 13 Installation, Operation and Maintenance Manual Section 7: Slave Redundancy MAN 618-42 Rev. 7 November 2021 Figure 7 Master Master Channel 1 Channel 2 In this layout, the two interfaces may have the same address because the two interfaces are on different channels.
  • Page 14 Section 7: Slave Redundancy Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Figure 9 below shows the wiring necessary in case of redundant slave. The termination must be linked to the data lines only if the actuator is at the beginning or at the end of the bus segment. Figure 9 Terminal ICON2000_DPV1r...

  • Page 15: Section 8: Icon2000V4_Dpv1 Power-Up

    Installation, Operation and Maintenance Manual Section 8: ICON2000v4_DPV1 Power-Up MAN 618-42 Rev. 7 November 2021 Section 8: ICON2000v4_DPV1 Power-Up On power-up, the module checks the baud rate and then it waits for the “parameterization” telegram from the Master. The parameterization message contains user information needed for actuator operation and listed in the Section 9: ‘Data exchanged during parameterization‘.

  • Page 16: Section 9: Data Exchanged During Parameterization

    Section 9: Data Exchanged During Parameterization Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Section 9: Data Exchanged During Parameterization The following data are sent to the ICON2000v4_DPV1 interface: Table 2. Byte Name Type Range Default Reserved DP V1 1 byte Reserved DP V1 1 byte...
  • Page 17 Installation, Operation and Maintenance Manual Section 9: Data Exchanged During Parameterization MAN 618-42 Rev. 7 November 2021 Byte 4 Fail-safe action It defines the action of the actuator in case of loss of the bus signal. The action takes place only if the local selector is on REMOTE position and if the bus is operating. When the bus signal restores, the actuator also restores at its normal functioning.
  • Page 18 Section 9: Data Exchanged During Parameterization Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Byte 12 Timer Close Direction - Status It enables the Timer function in close direction. — Value 0: Off - disable (default setting) 1: On Byte 13 Timer Close Direction –...

  • Page 19: Cyclic Communications Dpv0

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 Section 10: Data Exchange Mode The following paragraph describes the input and output messages of ICON2000v4_DPV1 interface when working in “data exchange mode” for “cyclic data” and “acyclic data”. In all cases, it is called “input signal”...

  • Page 20: Input Data

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 10.1.2 Input Data BYTE = 0 BYTE = 1 Bit 0 = 1 : Close limit Bit 0 = 1 : Interlock open active Bit 1 = 1 : Open limit Bit 1 = 1 : Interlock close active Bit 2 = 1 : Closing...
  • Page 21 Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 DIN setting Via local operator interface of actuator, the DIN bits can be individually set to 1 if one of the conditions occurs: - open limit - local selected - high-high torque in CL - closed limit...

  • Page 22: Diagnosis Message

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 10.1.3 Diagnosis Message The ICON2000v4_DPV1 interface manages the diagnosis indication coming from the actuator as stated by the PROFIBUS DP V1 standard. When the ICON2000v4_DPV1 interface needs to notify a fault to the master while in data exchange mode, it changes the function code in its response message to “high priority”.
  • Page 23 Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 The diagnose message implemented by ICON2000v4_DPV1 has the following structure: Figure 12 Octet 1 Octet 2 Standard Diagnosis Block Octet 3 Octet 4 6 octets Octet 5 Octet 6 Identifier Related Diagnosis Block...
  • Page 24 Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Octet 2 bit0 Diag.Prm_Req (1) = Slave has to be reparameterized Diag.Stat_Diag (1) = During start-up phase, slave not able to provide valid diagnosis data (1) = Fixed at 1 Diag.WD_On (1) = Threshold monitoring activated...
  • Page 25 Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 10.1.3.2 Identifier Related Diagnosis Block Octet 7 bit0 Header: ICON2000v4_DPV1 report 0x42 Block_Length Number of octets of this block including this header Selection (01) = Identifier Related Diagnostic Octet 8 bit0 Identifier_Diagnosis_Data_Array...
  • Page 26 Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Octet 13 bit0 Status_Data_ Description: (1) = Motor Thermostat (1) = HI-HI Torque in Opening (1) = HI-HI Torque in Closing (1) = Actuator blocked in Opening (1) = Actuator blocked in Closing (1) = HI-HI Temperature (1) = Position Sensor Failure...

  • Page 27: Acyclic Communication Dpv1

    If the character ‘decimal point’ (ASCII 0x2e) appears in the Software revision string, the actuator is a Biffi ICON3000; if the character ‘comma’ (ASCII 0x2c) appears, the actuator is a Biffi F01 2000. ## The Software revision string is made up of the base software revision and PROFIBUS interface revision with this format: SW rev.

  • Page 28: General Data

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 10.2.2 General Data Slot 1, Index 0, length 4 byte: General data about current working condition Byte Name Description Close limit Open limit Moving Monitor relay Byte 0 Selector in local...
  • Page 29 Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 Slot 2, Index 1, length 22 byte: Recent maintenance information Byte Name Range 0 - 3 Test Date 4 bytes dd-mm-20yy BCD format 4 - 7 Recent log date 4 bytes dd-mm-20yy...

  • Page 30: Alarm And Warning Log

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Slot 2, Index 4, length 20 byte: Nominal torque and maintenance date Byte Name Range Torque lbf Torque Nm Nominal Torque EU 1 byte Thrust lb Thrust kN 1 - 7...

  • Page 31: Maintenance Commands

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MAN 618-42 Rev. 7 November 2021 Slot 3, Index 2, length 30 byte: Warning log: the first three records Byte Name Range Warning #1: Code 1 byte 0 - 255 Reserved 1 byte 2 - 5...

  • Page 32: Section 11: Data At Local Operator Interface

    Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Section 11: Data at Local Operator Interface Below are the description of the facilities available by the view and setup menu of ICON3000. 11.1 Bus Control DIN 1 - DIN 6 •...

  • Page 33: Node Report

    Installation, Operation and Maintenance Manual Section 11: Data at Local Operator Interface MAN 618-42 Rev. 7 November 2021 Configuration procedure: • Move the local selector to OFF and then press simultaneously OPEN and STOP. Select the language and then enter the password according to the instructions “entering the set-up mode”.

  • Page 34: Bus Signal Failure Indication

    Section 11: Data at Local Operator Interface Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 STATUS 1 • These informations are from the Active Slave PROFIBUS module. Table 5. Description Reserved DP state 00 = ‘Wait_Prm’ state 01 = ‘Wait_Cfg’...

  • Page 35: Appendix A: Gsd File

    Installation, Operation and Maintenance Manual Appendix MAN 618-42 Rev. 7 November 2021 Appendix A: GSD File ; GSD-File for ICON3000 BIFFI ITALIA srl ; Author: C.Doglio ; Date: 27.10.04 ; File: ICON0937.GSD rev.0.0 ;=========================================================== #Profibus_DP ; Prm-Text-Def-List: ;Text definition 1 PrmText=1 Text(0)="LSB first"...
  • Page 36 MAN 618-42 Rev. 7 ExtUserPrmData=13 "Dead band" Unsigned8 10 1-255 EndExtUserPrmData ExtUserPrmData=14 "Motion Inhibit" Unsigned8 6 1-255 EndExtUserPrmData ; Unit definition list: GSD_Revision=4 Vendor_Name="BIFFI ITALIA srl" Model_Name="ICON2000v4 DPv1" Revision="Release 4.0" Ident_Number=0x0937 Protocol_Ident=0 Station_Type=0 Hardware_Release="Hardware Release DE5706 rev.0.1" Software_Release="Software Release SW=4.01" 9.6_supp=1 19.2_supp=1...
  • Page 37 Installation, Operation and Maintenance Manual Appendix MAN 618-42 Rev. 7 November 2021 Ext_User_Prm_Data_Ref(6)=4 Ext_User_Prm_Data_Ref(7)=5 Ext_User_Prm_Data_Ref(8)=7 Ext_User_Prm_Data_Ref(9)=8 Ext_User_Prm_Data_Ref(10)=9 Ext_User_Prm_Data_Ref(11)=10 Ext_User_Prm_Data_Ref(12)=6 Ext_User_Prm_Data_Ref(13)=7 Ext_User_Prm_Data_Ref(14)=8 Ext_User_Prm_Data_Ref(15)=11 Ext_User_Prm_Data_Ref(16)=12 Ext_User_Prm_Data_Const(17)=0 Ext_User_Prm_Data_Ref(18)=13 Ext_User_Prm_Data_Ref(19)=14 Modular_Station=1 Max_Module=1 Max_Input_Len=8 Max_Output_Len=4 Max_Data_Len=12 ; Slave-Specification: DPV1_Slave=1 C1_Read_Write_supp=0 C2_Read_Write_supp=1 C2_Max_Data_Len=240 C2_Response_Timeout=100 C2_Read_Write_required=0 C2_Max_Count_Channels=3 Max_Initiate_PDU_Length=72 Diagnostic_Alarm_supp=0 Process_Alarm_supp=0...

  • Page 38: Profibus Certificate

    Appendix Installation, Operation and Maintenance Manual November 2021 MAN 618-42 Rev. 7 Appendix B: PROFIBUS Certificate Appendix...

  • Page 39: Appendix C: Note For Base Card Fw 7.00

    Installation, Operation and Maintenance Manual Appendix MAN 618-42 Rev. 7 November 2021 Appendix C: Note for Base Card FW 7.00 This appendix explains the ESD command functionality introduced with base card Firmware version 7.00. The revision of base card can be checked with acyclic data; Nameplate Slot 0, index 0, byte 16 - 25 “SW_VERSION”.
  • Page 40 VCIOM-16870-EN ©2021 Biffi. All rights reserved. Biffi Italia s.r.l. Strada Biffi 165 The contents of this publication are presented for information purposes only, 29017 Fiorenzuola d’Arda (PC) and while every effort has been made to ensure their accuracy, they are not...

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