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BIFFI ICON3000 Installation, Operation And Maintenance Manual

Profibus dpv2 slave redundancy module
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Biffi ICON3000
PROFIBUS DPV2 Slave Redundancy Module
Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center:
Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it
Installation, Operation and Maintenance Manual
MDE 256 Rev. 2
October 2022

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Summary of Contents for BIFFI ICON3000

  • Page 1 PROFIBUS DPV2 Slave Redundancy Module Copyright © Biffi. The information in this document is subject to change without notice. Updated data sheets can be obtained from our website www.biffi.it or from your nearest Biffi Center: Biffi Italia s.r.l. - Strada Biffi 165, 29017 Fiorenzuola d'Arda (PC) – Italy PH: +39 0523 944 411 – biffi_italia@biffi.it...
  • Page 2 Notes Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 This page is intentionally left blank...

  • Page 3: Table Of Contents

    Section 2: Operation and Storage Operation and Storage.....................2 Section 3: PRO2000V4_RED Implementation Communication Features ................3 On Board Indication for ICON3000 Actuator ..........4 On Board Indication for ICON3000v2 Actuator ..........5 Section 4: PROFIBUS DP Description RS485 Transmission Mode ................7 Section 5: PRO2000V4_RED Power-Up PRO2000V4_RED Power-Up ..................
  • Page 4 Table of Contents Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Section 10: Data Exchange Mode (Cyclic Communication) 10.1 Cyclic Communication DPV0 ............... 32 10.1.1 Output Data (PLC to Device) ............. 32 10.1.2 Input Data (Device to PLC) ..............33 10.2 Acyclic Communication DPV1 (MS2) ............

  • Page 5: Section 1: Introduction

    The PRO2000v4_RED is an electronic card that allows connecting the Biffi electrical actuator ICON3000 actuators to a PROFIBUS DP network. The card has its microprocessor and a program stored internally. It works as a pure bus interface and does not affect the actuator control integrity.

  • Page 6: Section 2: Operation And Storage

    Section 2: Operation and Storage Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Section 2: Operation and Storage The card is designed to work and to be stored in the same environment of the actuator. Operation and Storage...

  • Page 7: Section 3: Pro2000V4_Red Implementation

    ICON3000 actuators base card via strip connector. The internal wiring connects the PROFIBUS data lines to the actuator terminal board. The PRO2000v4_RED module is implemented with two different electronic boards suitable to be installed either in the ICON3000 or in ICON3000v2 actuators. Communication Features Communication protocol...

  • Page 8: On Board Indication For Icon3000 Actuator

    Section 3: PRO2000V4_RED Implementation Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 On Board Indication for ICON3000 Actuator Figure 2 PRO2000v4_RED Module for ICON3000 Actuator Slave Board #1 Jumper J2 LED DL1 LED DL6 LED DL2 LED DL5...

  • Page 9: On Board Indication For Icon3000V2 Actuator

    Installation, Operation and Maintenance Manual Section 3: PRO2000V4_RED Implementation MDE 256 Rev. 2 October 2022 On Board Indication for ICON3000v2 Actuator Figure 3 PRO2000v4_RED Module for ICON3000v2 Actuator Eight LEDs are mounted on the PRO2000v4_RED to give the following indications for Field service. DL1 (Red) Alarm Active: ON when the interface detects one or more hardware issue.

  • Page 10: Section 4: Profibus Dp Description

    Field device such transmitters, actuators, drives, etc. Figure 4 shows a PROFIBUS DP configuration with two Master devices and different Slave devices. Figure 4 Logical token ring between master devices Master devices General Drive Transmitter Slave devices ICON3000 Actuators PROFIBUS DP Description...

  • Page 11: Rs485 Transmission Mode

    Installation, Operation and Maintenance Manual Section 4: PROFIBUS DP Description MDE 256 Rev. 2 October 2022 RS485 Transmission Mode The PRO2000v4_RED module uses a half-duplex, multidrop, serial communication line RS485. The card communicates with the Masters via its RS485 interface and the transmission media consists in a shielded twisted pair cable.
  • Page 12 Section 4: PROFIBUS DP Description Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Figure 5 VP (5 V DC) DEVICE 1 DEVICE 2 390 ohm RxD/TxD-P RxD/TxD-P Data line RxD/TxD-N RxD/TxD-N 220 ohm Data line 390 ohm shielding DGND CABLE...

  • Page 13: Section 5: Pro2000V4_Red Power-Up

    Installation, Operation and Maintenance Manual Section 5: PRO2000V4_Red Power-Up MDE 256 Rev. 2 October 2022 Section 5: PRO2000V4_RED Power-Up On power-up the card checks the baud rate and then it waits for the “parameterization” telegram from the Master. The parameterization message contains user information needed for actuator operation and listed in the Section 10: Data Exchange Mode (Cyclic Communication).

  • Page 14: Section 6: Slave Redundancy (Dpv2)

    Section 6: Slave Redundancy (DPV2) Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Section 6: Slave Redundancy (DPV2) The PRO2000v4_RED is designed to allow the actuator to act as a redundant slave in accordance to PNO Order No: 2.212. A slave redundancy architecture has high reliability thanks to important features: •...
  • Page 15 Installation, Operation and Maintenance Manual Section 6: Slave Redundancy (DPV2) MDE 256 Rev. 2 October 2022 The PROFIBUS DP communication with a redundant slave will be done in the following way: • MS0 (cyclic): The primary slave uses the cyclic communication to send and receive the process values.

  • Page 16: Redundancy Structures

    Section 6: Slave Redundancy (DPV2) Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Redundancy Structures The Slave redundancy specification (Order No. 2.212) foreseen two different type of redundancy architectures: the System redundancy and the Flying redundancy. Figure 10 System Redundancy Backup Primary...

  • Page 17: Section 7: Wiring: Bus Terminations

    The redundant channel feature (DPV2 PNO SPEC 2.212) must be requested when ordering the actuator. Figure 12 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal ICON-FO1...

  • Page 18: Single Channel

    Figures 14 and 15 shows the wiring necessary in case single channel slave. The termination must be linked to the data lines only if the actuator is at the beginning or at the end of the bus segment. Figure 14 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal board...

  • Page 19: Single Channel Zero Stub

    The single slave “zero stub” feature must be requested when ordering the actuator. Figure 16 Wiring connection for ICON3000/ICON2000v4 and F01 actuator Terminal ICON-FO1 board...
  • Page 20 Section 7: Wiring: Bus Terminations Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Figure 17 Wiring connection for ICON3000v2 actuator Terminal ICON3000v2 board PRO2000v4_RED 390 ohm Rx/Tx-P-in Data line B PROFIBUS Termination 220 ohm RS485 control transceiver Rx/Tx-N-in Data line A 390 ohm...

  • Page 21: Section 8: Master Controller (Plc) Commissioning

    Device and Network configuration interface is used in place of the Hardware configuration. All the next folders and filenames can chance following the device installation is ongoing. • Install the GSD file of the device present in the folder receive from Biffi. Figure 18 Master Controller (PLC) Commissioning...
  • Page 22 Section 8: Master Controller (PLC) Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Figure 19 Figure 20 Figure 21 Master Controller (PLC) Commissioning...
  • Page 23 Installation, Operation and Maintenance Manual Section 8: Master Controller (PLC) Commissioning MDE 256 Rev. 2 October 2022 • Then insert the object in the PROFIBUS network. Figure 22 Master Controller (PLC) Commissioning...
  • Page 24 Section 8: Master Controller (PLC) Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Figure 23 Master Controller (PLC) Commissioning...
  • Page 25 Installation, Operation and Maintenance Manual Section 8: Master Controller (PLC) Commissioning MDE 256 Rev. 2 October 2022 • At this time, the time of Module has to be inserted (1, 2, 3, or 4). Figure 24 Master Controller (PLC) Commissioning...
  • Page 26 Section 8: Master Controller (PLC) Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 • Then drag and drop the select Module to the green line as shown. Figure 25 • Finally select the DP PROFIBUS address and press OK. Figure 26 Master Controller (PLC) Commissioning...
  • Page 27 Installation, Operation and Maintenance Manual Section 8: Master Controller (PLC) Commissioning MDE 256 Rev. 2 October 2022 It is suggested to follow the next steps in order to Load the Hardware configuration to the PLC. • Configure Network and Compile from the SIMATIC NetPro. Figure 27 •...

  • Page 28: Pro2000V4_Red Interface

    Section 8: Master Controller (PLC) Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 PRO2000V4_RED Interface The following data sent to the PRO2000v4_RED interface. They are the user specified parameters. Table 2. Byte Name Type Range Default LSB first Storage Format 1 byte...
  • Page 29 Installation, Operation and Maintenance Manual Section 8: Master Controller (PLC) Commissioning MDE 256 Rev. 2 October 2022 Byte 1 Fail-Safe Action It defines the action of the actuator in case of loss of the bus signal. The action takes place only if the local selector is on REMOTE position and if the bus is operating. When the bus signal restores, also the actuator restores at its normal functioning.
  • Page 30 Section 8: Master Controller (PLC) Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Byte 9 Timer Close Direction - Status It enables the Timer function in Close direction. Value: 0: Off - disable (default setting) 1: On Byte 10 Timer Close Direction - On time It defines the On time of the Timer function in closing.

  • Page 31: Section 9: Local Operator Interface Commissioning

    MDE 256 Rev. 2 October 2022 Section 9: Local Operator Interface Commissioning Here below are described the facilities available by the view and setup menu of ICON3000. Bus Control DIN 1 - DIN 6 • By this routine, it is possible to choose the condition that sets the status of bits DIN1 - 6 of byte 4 when module 2 has been selected.
  • Page 32 Section 9: Local Operator Interface Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Primary: • NODE: By this function, it is possible to enter the PROFIBUS slave node address of the Primary Slave. The available address range is from 1 to 126. The address must be selected according to the PROFIBUS network layout where the actuator is inserted.

  • Page 33: Node Report

    Installation, Operation and Maintenance Manual Section 9: Local Operator Interface Commissioning MDE 256 Rev. 2 October 2022 Node Report The following procedure allows seeing the most significant info relevant to the bus data transmission of the PRO2000v4_RED interface card. The following indication are reported: INTERFACE STATUS This information reports the status of PROFIBUS slave interface card interface.
  • Page 34 Section 9: Local Operator Interface Commissioning Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 b4-5 = IM2 DP_State • 00 = ‘Wait_Prm’ state • 01 = ‘Wait_Cfg’ state • 10 = ‘DATA_EX’ state • 11 = not possible b3 = IM2 RAM Access Violation •...

  • Page 35: Bus Signal Failure Indication

    Installation, Operation and Maintenance Manual Section 9: Local Operator Interface Commissioning MDE 256 Rev. 2 October 2022 BACKUP CARD • BAUD RATE: represents the baud rate detected and hooked by backup channel — 0 = 12,00 Mbit/s — 1 = 6,00 Mbit/s —...

  • Page 36: Section 10: Data Exchange Mode (Cyclic Communication)

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Section 10: Data Exchange Mode (Cyclic Communication) The following section describes the input and output messages of PRO2000v4_RED interface when working in “data exchange mode” for “cyclic data” and “acyclic data”. In all cases, it is called “input signal”...

  • Page 37: Input Data (Device To Plc)

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 10.1.2 Input Data (Device to PLC) BYTE = 1 BYTE = 0 Bit 0 = 1 : Interlock open active Bit 0 = 1 : Close limit Bit 1 = 1 : Interlock close active Bit 1 = 1 : Open limit Bit 2 = 1 : Fail-safe action...

  • Page 38: Acyclic Communication Dpv1 (Ms2)

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 10.2 Acyclic Communication DPV1 (MS2) This section defines the composition of the acyclic communication defined as per PROFIBUS DPV1. This information can be reached by PROFIBUS class 2 Master with MS2 services. 10.2.1 Nameplate Slot 0, Index 0, length 26 byte: Actuator type...

  • Page 39: General Data And Command

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 10.2.2 General Data and Command Slot 1, Index 0, length 4 byte: General data about current working condition (Read Only) Byte Name Description Close limit Open limit Moving Monitor relay...
  • Page 40 Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Slot 1, Index 2, length 4 byte: MS2 Acyclic command (Write Only) Byte Name Description Close Command Open Command Stop Command ESD Command Byte 0 Enable Positioner.

  • Page 41: Maintenance Information For Profibus Guideline Compliance (Read Only)

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 10.2.3 Maintenance Information for PROFIBUS Guideline Compliance (Read Only) Slot 1, Index 10, length 22 byte: General maintenance information Byte Name Range 0 - 1 Actuator position 2 byte 0 - 1000...
  • Page 42 Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Slot 1, Index 12, length 26 byte: Torque profile Byte Name Range Reserved 1 byte Opening Break out 1 byte 0 - 255 Reserved 1 byte Opening Peak 1 byte...

  • Page 43: Alarm And Warning Log For Profibus Guideline Compliance (Read Only)

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 Slot 1, Index 14, length 29 byte: Nominal Torque and Maintenance date Byte Name Range Torque lbf Torque Nm Nominal Torque EU 1 byte Thrust lb Thrust kN 1 - 7...
  • Page 44 Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Slot 1, Index 21, length 18 byte: Alarm log: the last two records Byte Name Range Alarm #4: Code 1 byte 0 - 255 Reserved 1 byte Byte 0 and 1 (0 MSB, 1 LSB): 0 - 59,999 milliseconds...

  • Page 45: Maintenance Commands For Profibus Guideline Compliance

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 Slot 1, Index 23, length 18 byte: Warning log: the last two records Byte Name Range Warning #4: Code 1 byte 0 - 255 Reserved 1 byte Byte 0 and 1 (0 MSB, 1 LSB): 0 - 59,999 milliseconds...

  • Page 46: Maintenance Information

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Slot 1, Index 33, length 7 byte: Maintenance information (Read and Write) Byte Name Range Byte 0 and 1 (0 MSB, 1 LSB): 0, milliseconds not provided Byte 2 (7, 6 bits res): 0, minutes not provided Byte 3 (7 bit SU, 6 and 5 res): 0, hours not provided 0 - 6...
  • Page 47 Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 Slot 2, Index 2, length 20 byte: Torque profile Byte Name Range Reserved 1 byte Opening Break out 1 byte 0 - 255 Reserved 1 byte Opening Peak 1 byte...

  • Page 48: Alarm And Warning Log

    Section 10: Data Exchange Mode Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 10.2.7 Alarm and Warning Log Slot 3, Index 0, length 30 byte: Alarm log: the first three records Byte Name Range Alarm #1: Code 1 byte 0 - 255 Reserved...

  • Page 49: Maintenance Commands

    Installation, Operation and Maintenance Manual Section 10: Data Exchange Mode MDE 256 Rev. 2 October 2022 Slot 3, Index 3, length 20 byte: Warning log: the last two records Byte Name Range Warning #4: Code 1 byte 0 - 255 Reserved 1 byte 2 - 5...

  • Page 50: Section 11: Diagnosis - Alarms

    Section 11: Diagnosis - Alarms Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Section 11: Diagnosis - Alarms The PRO2000v4_RED interface manages the diagnosis indication coming from the actuator as stated by the standard and the extended PROFIBUS DP V1 alarms. The meaning of every diagnosis event listed in the extended diagnosis block is documented in GSD file where to each bit corresponds a specific text to describe the device related diagnosis.

  • Page 51: Diagnosis Data Blocks

    Installation, Operation and Maintenance Manual Section 11: Diagnosis - Alarms MDE 256 Rev. 2 October 2022 11.1 Diagnosis Data Blocks The Slave diagnostic response is composed by one or more of the following data blocks. It is part of the PLC application take care of the information inside each block. 11.1.1 Standard Diagnosis Block In Figure 32, the structuring of the Standard Diagnosis block is presented.
  • Page 52 Section 11: Diagnosis - Alarms Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Octet 2 bit0 Diag.Prm_Req (1) = Slave has to be reparameterized Diag.Stat_Diag (1) = During startup phase, slave not able to provide valid diagnosis data (1) = Fixed at 1 Diag.WD_On (1) = Threshold monitoring activated...

  • Page 53: Identify Related Block

    Installation, Operation and Maintenance Manual Section 11: Diagnosis - Alarms MDE 256 Rev. 2 October 2022 11.1.2 Identify Related Block In Figure 33, the structuring of the Identifier Related Diagnosis block is presented. Figure 33 Identifier Related Diagnosis block Type IRD, length 0 0 0 0 a a a a 2 octets Octet 1...

  • Page 54: Actuator Specific Diagnostic Alarm

    Section 11: Diagnosis - Alarms Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 11.1.3 Actuator Specific Diagnostic Alarm In Figure 34, the structuring of the Diagnosis Alarm block is presented. Figure 34 Type DRD, Length Status_Type (0x81) Slot_Number (0x01) Actuator Diagnosis block Alarm Messages...
  • Page 55 Installation, Operation and Maintenance Manual Section 11: Diagnosis - Alarms MDE 256 Rev. 2 October 2022 Octet 5 bit0 Alarm_Data_ Description_0: (1) = Motor Thermostat (1) = HI-HI Torque in Opening (1) = HI-HI Torque in Closing (1) = Actuator blocked in Opening (1) = Actuator blocked in Closing (1) = HI-HI Temperature (1) = Position Sensor Failure...

  • Page 56: Extended Diagnosis: Redcom Status Message

    Section 11: Diagnosis - Alarms Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 11.1.4 Extended Diagnosis: RedCom Status Message In Figure 35, the structuring of the RedCom Status message block is presented. Figure 35 Type DRD, Length (0x08) Status_Type (0x9F) Slot_Number (0x00) Red Status Diagnosis block...
  • Page 57 Installation, Operation and Maintenance Manual Section 11: Diagnosis - Alarms MDE 256 Rev. 2 October 2022 Red_State_1: State of Primary slave Octet 6 bit0 The slave is the backup The slave is the primary There is hardware defect The slave is in Data Exchange Master State Clear Baud rate found Toh started...

  • Page 58: Appendix A: Diagnosis: Card Information From Plc

    Appendix Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Appendix A: Diagnosis: Card Information from PLC The next figures display two examples of diagnostic faults available from the PLC (SIMATIC Step 7). Figure A-1 Figure A-2 Appendix...
  • Page 59 Installation, Operation and Maintenance Manual Appendix MDE 256 Rev. 2 October 2022 In addition, by clicking on the Display button it is possible see the Help information. Figure A-3 Appendix...

  • Page 60: Appendix B: References

    Appendix Installation, Operation and Maintenance Manual October 2022 MDE 256 Rev. 2 Appendix B: References • Data types, Programming Languages, and Platforms PROFIBUS Guideline, Part 2, for PROFIBUS and PROFINET Version 1.0 September 2006 Order No: 3.522 • PROFIBUS Technology and Application October 2002 •...
  • Page 61 Installation, Operation and Maintenance Manual Notes MDE 256 Rev. 2 October 2022 This page is intentionally left blank...
  • Page 62 VCIOM-16414-EN (PC-15049) ©2022 Biffi. All rights reserved. Biffi Italia s.r.l. Strada Biffi 165 The contents of this publication are presented for information purposes only, 29017 Fiorenzuola d’Arda (PC) and while every effort has been made to ensure their accuracy, they are not...

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