Blue Seal G592 Installation And Operator's Manual

Blue Seal G592 Installation And Operator's Manual

Gas chargrill

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I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
GAS CHARGRILL
G592
G593
G594
G596
G598
For use in GB, IE & DK
228593-24

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Summary of Contents for Blue Seal G592

  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L GAS CHARGRILL G592 G593 G594 G596 G598 For use in GB, IE & DK...
  • Page 2 800 263 1455 (Toll Free) NEW ZEALAND Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328 UNITED KINGDOM Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575 (fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640...
  • Page 3: Table Of Contents

    Contents List G592-B Gas Chargrill, 300mm wide - Bench Model. G594-[2] Gas Chargrill, 450mm wide. G594-[2] Gas Chargrill, 600mm wide. G596-[2] Gas Chargrill, 900mm wide. G598-[2] Gas Chargrill, 1200mm wide. NOTE: [2]: LS - On Leg Stand. - Bench Models.
  • Page 4: Introduction

    Introduction We are confident that you will be delighted with your BLUE SEAL CHARGRILL, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal CHARGRILL, there are two important things you can do.
  • Page 5: Specification

    ¾” BSP Male Male Male (*) - Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models, operating at full setting. Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between...
  • Page 6 ” BSP Male NOTE:  (*) Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models, operating at full setting.  NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.
  • Page 7: Dimensions

    Dimensions G592-B NOTE: The G592 is available in Bench Model (- B) Option Only. G593-B G594-B G596-B G598-B...
  • Page 8 Dimensions G593-LS G594-LS...
  • Page 9 Specifications G596-LS G598-LS = Rating Plate Location for all options.
  • Page 10: Installation

    Blue Seal chargrills are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas and fire safety.
  • Page 11: Clearances

    200mm Rear 150mm Assembly Bench Models (G592 Models Only). Check all feet are securely fitted. Bench Models (G593 / G594 / G596 / G598 Models Only) Check all feet are securely fitted. Adjust feet to make Chargrill steady and level.
  • Page 12: Fitting Leg Stand To Chargrill

    NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON. Blue Seal Chargrills do not require an electrical connection, as they function on the gas supply only. It is essential that the gas supply is correct for the Chargrill to be installed and that an adequate supply pressure and volume is available.
  • Page 13: Commissioning

    Installation Fit gas regulator supplied, into gas supply line as close to appliance as possible. For G592, regulator connection is ½" BSP female. Connection on unit is ½" BSP male. For G593 / G594 / G596 / G598 regulator connections are ¾" BSP female. Connection on unit is ¾"...
  • Page 14: Operation

    Operation Operation Guide Caution  This appliance is for professional use and is only to be used by qualified persons.  Only authorised service persons are to carry out installation, servicing or gas conversion operations.  Components having adjustments protected (e.g.
  • Page 15: Lighting Pilot Burner

    Operation Lighting Pilot Burner Warning 350°C HEN THE SOLID GRIDDLE PLATE IS USED S SURFACE TEMPERATURE CAN REACH OVER WHEN THE APPLIANCE IS OPERATED AT FULL HEAT SETTING NOTE: All chargrill models incorporate a push button piezo ignition system for each individual pilot burner.
  • Page 16: Griddle Plate Fitting

    Operation Griddle Plate Fitting. The following options of griddle plate (Fig 4) can be fitted to the chargrill:-  (A) Griddle Plate 300mm or 450mm wide (cast).  (B) Griddle Plate 300mm or 450mm (fabricated). NOTE: If fitting a Griddle Plate to your Fig 4 chargrill, remove the required cast...
  • Page 17: Cleaning And Maintenance

    Cleaning and Maintenance General Caution Always turn ‘Off’ the gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean interior or exterior of this appliance. Clean the chargrill regularly. A clean chargrill looks better, will last longer and will perform better. Carbonised grease on the cooking surface or on the chargrill will hinder the transfer of heat from the cooking surface to the food.
  • Page 18: Weekly Cleaning

    Cleaning and Maintenance Weekly Cleaning NOTE:  If chargrill usage is very high, we recommend weekly cleaning is carried out more frequently.  Ensure protective gloves are worn during cleaning.  DO NOT use harsh abrasive detergents, strong solvents or caustic detergents as they will damage chargrill and burners.
  • Page 19: Periodic Maintenance

    Cleaning and Maintenance Main Burners a. Clean main burners with hot water, a recommended detergent solution and a scrubbing brush. Ensure any excess water is removed from inside burners. Dry all burners thoroughly with a dry cloth. Fig 9 b. Ensure burners are fitted correctly over main injectors and are located properly into recesses in chargrill.
  • Page 20: Fault Finding

    Fault Finding This section provides an easy reference guide to the more common problems that may occur during operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
  • Page 21: Gas Conversion And Specifications

    Remove the following:-  Gas control knobs.  Control Panel.  Chargrill castings / griddle plates and inner radiants.  G592 Only - Remove left / right and end inner heat shield Main Burner panels.  Main burners. Aeration Shutter Remove main burner injectors and replace with correct size injectors as shown in ‘Gas Specifications Tables’...
  • Page 22 NOTE: Measure burner operating pressure at manifold test point and with two burners operating at ‘High Flame’ setting. (With exception of G592 and G593 models which have one burner only). 4) Verify operating pressure remains correct (Re-adjust regulator if required).
  • Page 23: Gas Specifications

    Fully Open Gas Regulator Cap Screw NOTE: * - Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models, operating at full setting. Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between...
  • Page 24 Fully Open Gas Regulator Cap Screw NOTE: * - Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models, operating at full setting. Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between...
  • Page 25 Gas Regulator Cap Screw NOTE:  * Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models, operating at full setting.  NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be adjusted, unless when converting between gases, if required.
  • Page 26: Replacement Parts List

    When ordering replacement parts, please quote the part number and description as listed below. If the part required is not listed below, request part by description and quote the model and serial number which is shown on rating plate. CHARGRILL - PARTS LIST Part No. Description G592 G593 G594 G596 G598 227286 BURNER.
  • Page 27: Gas Conversion Kits

    Replacement Parts List Gas Regulators Gas Regulators Gas Type Model Part No. Description G592 228533 ½” BSP F/F Convertible. G593 Nat. Gas G594 LPG (Propane) 228531 ¾” BSP F/F Convertible. Butane G596 G598 Gas Conversion Kits Gas Type to Convert to Model Nat.

This manual is also suitable for:

G593G596G598G594Evolution seriesG596-ls ... Show all

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