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Blue Seal Evolution Series Installation And Operation Manual
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Blue Seal Evolution Series Installation And Operation Manual

Blue Seal Evolution Series Installation And Operation Manual

Vee-ray gas fryers
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I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
'VEE-RAY' GAS FRYERS
GT4 5
GT4 6
GT6 0
228574-21

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Summary of Contents for Blue Seal Evolution Series

  • Page 1 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L 'VEE-RAY' GAS FRYERS GT4 5 GT4 6 GT6 0 228574-21...
  • Page 2 800 263 1455 (Toll Free) NEW ZEALAND Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328 UNITED KINGDOM Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575 (fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640...
  • Page 3 GT45 ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr) GT46 ‘FAST FRI’ GAS FRYER (Twin Tank - 26Ltr) GT60 ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr) Model Numbers Covered in this Specification Gas Supply Requirements Installation Requirements Unpacking Location Clearances Assembly Gas Connection...
  • Page 4 We are confident that you will be delighted with your BLUE SEAL Fryers, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new BLUE SEAL Appliance, there are two important things you can do.
  • Page 5 GT45 ‘FAST FRI’ GAS FRYER (Single Tank - 20Ltr). GT46 ‘FAST FRI’ GAS FRYER (Twin Tank - 13Ltr per Tank). GT60 ‘FAST FRI’ GAS FRYER (Single Tank - 31Ltr). - Australia: Input Rating (N.H.G.C.) 90 MJ/hr 90 MJ/hr Supply Pressure 1.13 - 2.00 kPa 2.75 - 3.00 kPa Burner Operating Pressure (*)
  • Page 6 - All Other Markets: Input Rating (N.H.G.C.) 90 MJ/hr 90 MJ/hr Non-CE 1.13 - 2.0 kPa 0.75 - 1.5 kPa Supply Pressure 25 mbar Burner Operating Pressure (*) 0.98 kPa 0.5 kPa Gas Connection ¾” BSP Male Input Rating (N.H.G.C.) 90 MJ/hr 90 MJ/hr Non-CE...
  • Page 7 GT45 / GT46 ‘VEE - RAY’ GAS FRYERS GT45 Single Tank GT46 Twin Tank Primary Gas Entry Point. Optional Gas Entry Point. GT60 ‘VEE - RAY’ GAS FRYER GT60 Single Tank Primary Gas Entry Point. Optional Gas Entry Point.
  • Page 8 Blue Seal ‘FAST FRI’ Gas Fryers are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
  • Page 9 23 ± 2ºC Range 7.0 kPa Oil resistant lining - 20ºC to + 125ºC and cover. 2.6 MPa Blue Seal GT45 / GT46 / GT60 Fryers do not require an electrical connection, they function totally on gas supply only.
  • Page 10 It is essential that gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available. The following checks should be made before installation:- a. Gas Type, appliance has been supplied for, is shown on coloured stickers located above gas entry point and next to rating plate.

  • Page 11: Installation

    Carry out the following commissioning checks before handing over the fryer for use, to ensure that fryer operates correctly and operator(s) understand correct operating procedure. Before leaving the new installation; a. Check the following functions in accordance with the operating instructions specified in the 'Operation' section of this manual.
  • Page 12 REAT CARE MUST BE TAKEN BY OPERATOR TO USE THE RYER SAFELY TO GUARD AGAINST RISK OF INJURY AND FIRE  DO NOT LEAVE FRYER UN ATTENDED DURING OPERATION  DO NOT HOT. REPLENISH THE OIL FRYING MEDIUM IN THE FRYER WHEN THE FRYER IS ...
  • Page 13 LEVEL WHEN COLD. Fig 4 NOTE: BLUE SEAL 'FAST-FRI' fryers can be used with both oil and shortening. Before filling tank, always check that drain valve(s) behind door is (are) closed. A locking slide is provided on these valves and this should always be in the locked in position during use. Set the thermostat to the required operating temperature, the oil will expand as heated and will reach the upper level marked when the oil is hot (180 - 190°C).
  • Page 14 Pre-Heating NOTE: When pre-melting shortening, only heat the shortening until it is just liquefied. Do not bring the shortening up to high temperature as handling of hot shortening is dangerous.  If pre-melting of shortening is not possible, carefully cut the shortening in to small pieces and pack into the tank.
  • Page 15 Main burners will operate automatically to maintain this temperature. Fig 9 NOTE: As a safety precaution all BLUE SEAL 'FAST-FRI' Fryers feature an Over-Heat Control, which will ‘Turn Off’ the fryer should there be a thermostat failure and the oil temperature reaches over 220°C.
  • Page 16 Opening the Drain Valve OT OIL WILL BURN OT RUSH THIS JOB a. Lift locking slide on valve handle (Fig 11) to release valve. b. While holding locking slide in withdrawn position, rotate handle anticlockwise (Fig 12) to open valve. c.
  • Page 17 DO NOT USE FLAMMIBLE SOLVENTS AND CLEANING AIDS ON OR IN CLOSE PROXIMITY TO RYER WHILST HOT. RYER IS STILL  To achieve the best results, cleaning must be regular and thorough and all controls and mechani- cal parts checked and adjusted periodically by a qualified service person. If any small faults oc- cur, have them attended to promptly.
  • Page 18 NOTE: If fryer usage is very high, we recommend that the weekly cleaning procedure is carried out more frequently. Proceed to drain and filter the tank as for 'Daily Cleaning'. Do not refill tank with frying medium until it has been cleaned as shown below. Fill fryer with cold water to normal fill level and add a high quality commercial cleaner that has been All purpose cleaners are not recommended specifically formulated for fryers.
  • Page 19 This section provides an easy reference guide to the more common problems that may occur during operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
  • Page 20 Inadequate frying oil turnover. Adjust procedures to fry more food in fryer to increase turnover. Oil overheating. Check oil temperature by using a thermometer or thermocouple. Contamination. Filter or strain oil daily. Poor cleaning procedures. Clean fryer each day or at least once a week and rinse thoroughly.
  • Page 21 Gas supply is turned Off. Turn On gas supply. Gas bottles empty. Replace gas bottles. Blocked pilot burner. Call for service. Pilot Burners will not light. Call for service. Faulty piezo ignition. NOTE: Pilot can be manually lit until repair is carried out. Gas valve control button not held In Hold In for at least 10 seconds after for long enough.

  • Page 22: Connection Diagram

    GT45 Fryer - Single Tank DO NOT SCALE - IF IN DOUBT ASK MAIN GAS IGNITION CONTROL SIT NOVA 820mV FLAME FAILURE VALVE SIT M1/A THERMOSTAT OVER TEMP THERMOPILE L.H. PILOT T/C R.H. PILOT CROSS LIGHTING GT60 Fryer - Single Tank DO NOT SCALE - IF IN DOUBT ASK 29/9/2005 DATE...
  • Page 23 GT46 Fryer - Double Tank DO NOT SCALE - IF IN DOUBT ASK MAIN GAS MAIN GAS IGNITION IGNITION CONTROL CONTROL SIT NOVA 820mV SIT NOVA 820mV THERMOSTATS OVER TEMPS. THERMOPILE THERMOPILE PILOT PILOT 29/9/2005 CHANGE DATE NOTES DATE DRAWN CHKD FINISH NATURAL...
  • Page 24 NOTE:  These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning appliance.  Adjustment of components that have adjustments / settings sealed (e.g. paint sealed) should only be adjusted in accordance with the following instructions and must be re-sealed before re-commissioning this appliance.
  • Page 25 NOTE: For Twin Tank Fryers only, the units will be fitted with 2 gas control valves. These valves operate independently of each other. Gas regulator and pilot adjustment will need to be carried out separately for each gas valve. Main Burner Supply Pressure Check Supply Pressure a.
  • Page 26 - Australia Main Burner Injectors Ø 3.10mm Ø 1.90mm 0.62 0.35 Pilot Burner Injectors Pilot Screw Adjustment Full Out (CCW) 1½ turns out (CCW) Burner Operating Pressure (*) 0.98 kPa 2.50 kPa 1.13 - 2.0 kPa 2.75 - 3.0 kPa Supply Pressure - New Zealand: Main Burner Injectors...
  • Page 27 - All Other Markets Main Burner Injectors Ø 3.10mm Ø 6.30mm 0.62 0.75 Pilot Burner Injectors Pilot Screw Adjustment Full Out (CCW) Full Out (CCW) Burner Operating Pressure (*) 0.98 kPa 0.50 kPa Supply Pressure 1.13 - 2.0 kPa 0.75 - 1.50 kPa Main Burner Injectors Ø...

  • Page 28: Replacement Parts List

    Replacement Parts List ! IMPORTANT When ordering spare parts, please quote part number and description as listed below. If part required is not listed below, request part by description and quote model number and serial number which is shown on rating plate. Controls 018094 Interrupted Thermocouple - Main Gas Valve.

  • Page 29: Gas Conversion Kits

    Accessories (Optional) 228793 450mm (Fryer) Plinth Kit. 228794 600mm (Fryer) Plinth Kit. Drain Adaptor Drain Extension Kit Splashguard (Part No. 024705). (Part No. 024710). Fryer To Cooktop Open Burn- ers. To Target Top. Splashguard Fryer To Cooktop Griddle. To Chargrill. To Griddle.

This manual is also suitable for:

Evolution gt45Evolution gt46Evolution gt60