Blue Seal Evolution Series Service Manual
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Blue Seal Evolution Series Service Manual

Gas chargrills
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Gas Chargril ls
G592 / G593 / G594 / G596 / G598
S e r v i c e M a n u a l
Blue Seal Evolution Series Gas Chargrills
© Copyright Moffat Ltd, May 2015
Amendment 8

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Summary of Contents for Blue Seal Evolution Series

  • Page 1 Gas Chargril ls G592 / G593 / G594 / G596 / G598 S e r v i c e M a n u a l Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 2 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS WARNING: ONLY. IMPORTANT: MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 3: Table Of Contents

    Contents Contents This manual is designed to take a more in depth look at the Blue Seal Chargrills for the purpose of making the units more under- standable to service people. There are settings explained in this manual that should never require to be adjusted, but for completeness and those special cases where these settings are required to change, this manual gives a full explanation as to how, and what effects will result.

  • Page 4: Specifications

    Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015...
  • Page 5 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.  Refer to ‘Gas Conversion and Specifications' section in this manual for further details. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 6 Specifications G592-B NOTE: The G592 is available in Bench Model (- B) Option Only. G593-B G594-B G596-B G598-B Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 7 Specifications G593-LS G594-LS = Rating Plate Location for this option. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 8 Specifications G596-LS G598-LS = Rating Plate Location for all options. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 9: Installation

    This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in. Blue Seal chargrills are designed to provide years of satisfactory service, and correct installation is essential to achieve the best performance, efficiency and trouble-free operation.
  • Page 10 Fig 1 Optional Accessories (Refer to Replacement Parts List)  Plinth Kit. For installation details, refer to the instructions supplied with each kit. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 11 This should be carried out on completion of the gas connection. Refer to the ‘Gas Connection’ section. Base Tray Rear Roller Fig 2 Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 12 NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON. Blue Seal Chargrills do not require an electrical connection, as they function on the gas supply only. It is essential that the gas supply is correct for the Chargrill to be installed and that adequate supply pressure and volume is available.

  • Page 13: Operation

    A full user’s operation manual is supplied with the product and can be used for further referencing of installation, operation and service information. Gas Control Knobs OFF Position PILOT Burner HIGH Flame LOW Flame Piezo Igniter (with burner flame viewing ports). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 14: Explanation Of Control System

    Sometimes a problem with the flame not staying lit after releasing the button can be attributed to not pushing the plunger all the way in. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 15: Maintenance

    Additional work / repairs required: Customers Approval: Name (print): Title: Customers Signature: Date: It is recommended that this form is photocopied and kept on file for continued use. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 16: Fault Finding Guide

    Burner flame incorrect colour (yellow) Burner aeration incorrectly set. Adjust burner aeration. Gas control stiff to operate Gas control requires re-greasing. Re-grease gas control. (Refer Service section 6.3.1). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 17: Fault Diagnosis

    Gas Magnet Faulty If thermocouple millivoltage is above 10mV and the pilot still will not hold, gas magnet is faulty - replace gas magnet. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 18: Service Procedures

    ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY. WARNING: ENSURE GAS SUPPLY IS SWITCHED OFF BEFORE SERVICING ALWAYS CHECK / TEST FOR GAS LEAKS AFTER SERVICE REPAIRS ON THE GAS SYSTEM Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 19: Access

    Screws Undo the thermocouple from the gas control. The thermocouple can now be removed. Figure 6.1.1 Thermocouple Connection Figure 6.2.1b Replace and re-assemble in reverse order. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 20: Pilot Injector

    Remove the top grate and radiant castings relevant to the burner to be removed. Remove the burner from its supports. Replace and re-assemble in reverse order. Figure 6.2.3 Main Burner Figure 6.2.5 Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 21: Main Burner

    Undo compression nut securing gas control valve to the manifold assembly. Replace gas control valve and re-assemble in reverse order. Figure 6.2.7 Adjust low fire setting (refer 6.3.2). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 22: Gas Control Valve

    On a suitable work surface, remove rear nut from gas control valve. Extract gas magnet. Replace and re-assemble in reverse order. Magnet Rear Nut Gas Control Valve Figure 6.2.10 Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 23: Adjustment / Calibration

    ROCOL - A.S.P (Anti Scuffing Paste) / Dry Moly Paste to the outside of the spindle. Replace spindle and re-assemble gas control in reverse order. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 24: Accessories

    Chargrill To Cooktop Open Burners. Chargrill To Chargrill. To Cooktop Griddle. To Target Top. To Griddle. To Cooktop Electric. To Griddle Toaster. To Cooktop Electric Griddle. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 25: Exploded Parts Diagrams

    Main Assembly ..............................25 8.2.2 Gas Assembly ................................ 26 G594 / G596 / G598 Chargrills ..................... 27 8.3.1 Main Assembly ..............................27 8.3.2 Gas Assembly ................................ 29 Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 26 229580 FRONT TRIM 227508 PIEZO - SIT 228010 PIEZO HOUSING 229531 DRIP TRAY 013908 SPACER FOOT ASSY 229541 FRAME WA 227189 TUBE STOPPER 228173 SPLASHBACK ENDS Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 27 INJECTOR 1.65mm (LPG / PROPANE) 037155 INJECTOR 1.55mm (BUTANE) 037450 INJECTOR 4.50mm (TOWNS GAS) 025093 LOCKNUT 228531 REGULATOR (Natural Gas / LPG Gas [Propane-Convertible]) 3/4”BSP F/F, Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 28 228010 PIEZO HOUSING 227508 PIEZO 236655 CRUMB TRAY 232728 SILL 227851 229674 REAR ROLLER 227854 LEG EXTENSION LEG 80mm (FOR BENCH 227855 MOUNT - Not Illustrated) Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 29 018971  PILOT INJECTOR 0.3mm LGP    018972  PILOT INJECTOR 0.45mm NAT  26  230319  FLEXTUBE   27  227404  GAS VALVE  28  227384  KNOB  29  022686  FLEXTUBE  30  037180  INJECTOR 1.8mm BUTANE    037190  INJECTOR 1.9mm LPG    037350  INJECTOR 3.5mm NAT  Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 30: G594 / G596 / G598 Chargrills

    Exploded Parts Diagrams 8.3 G594 / G596 / G598 8.3.1 G594 /G596 / G598 - Main Assembly Bench Mount Option Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 31 227191 TUBE STOPPER 227189 SPLASHBACK ENDS 228173 LEG 80mm (FOR BENCH MOUNT) 227855 Up to Ser. No. 441776 (Not interchangeable). From Ser. No. 441777 (Not interchangeable). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 32 Exploded Parts Diagrams 8.3.2 G594 /G596 / G598 - Gas Assembly Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 33 HT LEAD 250mm RING TERMINAL (from Serial # 472383) 229731 REGULATOR (NAT GAS / LPG / PROPANE CONVERTABLE 3/4" BSP 228531 REGULATOR (TOWN GAS) 3/4" BSP F/F ADJUSTABLE 230185 Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 34: Service Contacts

    +1 336 611 1660 NC27115 Tel Sales 1800 551 8795 +1 336 661 9546 NATIONAL COVERAGE FOR SERVICE OR MAINTENANCE DIAL FREE CALL 866 673 7937 (USA ONLY). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

  • Page 35: Appendix A: Gas Type Conversion

    ‘Low Fire Adjustment Screw’ should be sealed with coloured paint on completion of low fire adjustment. Refit control panel. Refit gas control knobs to gas control valves. Low Fire Screw Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 36 Ensure that the operating pressure remains correct. NOTE: If it is not possible to get the unit to operate correctly, shut ‘Off’ the gas supply and contact the supplier of this unit. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...
  • Page 37 Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015...
  • Page 38 Operating pressure is ex-factory set and is not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details). Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015...
  • Page 39 (**) TOWN GAS Only - Adjust burner operating pressure using adjustable gas regulator supplied.  Refer to ‘Gas Conversion and Specifications' section in this manual for further details. Blue Seal Evolution Series Gas Chargrills © Copyright Moffat Ltd, May 2015 Amendment 8...

This manual is also suitable for:

Evolution g592Evolution g593Evolution g594Evolution g596Evolution g598

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