Making The Bolt Face Plate Cutout; Installing The Bolt - Kaba 7102 series Installation Instructions Manual

C-2 Use a hole saw with pilot bit to make the 1
(41 mm) hole (B). Apply pressure evenly until
the circular blade cuts the first side of the door
and the tip of the pilot bit emerges through the
other side, then stop. Drill from the other side
until the 1 5 ⁄ " (41 mm) hole is completed.
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C-3 Repeat C-2 for the
C-4 The final 1" (25 mm) hole (D) is crossbored
through the edge of the door. Carefully bore 4"
(10 cm) deep (See Figures 3-1 and 3-2).
D. MAKING THE BOLT FACE PLATE
CUTOUT
This procedure is applicable to wood doors.
D-1 Insert the bolt into the 1" (25 mm) hole until the face plate butts up against
the door edge. Draw a line around the face plate. Remove the bolt from the
door, A (See Figure 4-1).
D-2 For doors without a beveled edge, use a sharp
1" (25 mm) wood chisel to remove approxi-
mately 1 ⁄ " (3 mm) of material or enough so
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the face plate is perfectly flush with the edge
of the door, B (See Figure 4-1).
D-3 For doors with a beveled edge, follow step 2
except the face plate will not be flush with the
edge of the door, but rather square to the face of the door. In order to
accomplish this, you must remove more wood from the higher edge of the
door.
E. INSTALLING THE BOLT
E-1 Right Hand Door (see template)
a. Insert the bolt, with the arrow pointing up,
into the 1" (25 mm) hole (See Figure 5-1).
b. Secure the bolt face plate to the door with
the two Phillips-head screws provided.
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3 ⁄ " (19 mm) hole, (C).
4
5 ⁄ "
8
1" D
3-1
B
3-2
A
4-1
5-1
C
3 ⁄ "
4
A
1 ⁄ "
4
B
4" (10 cm)
B