DKS Standard Installation And Operating Instructions Manual

Vehicular swing gate operator control box for 6002-6003-6400

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Owner's Manual
Standard or Deluxe Control Box for:
Standard or Deluxe Control Box for:
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Copyright 2009 DoorKing, Inc. All rights reserved.
6002 * 6003 * 6400
6002 * 6003 * 6400
Vehicular Swing Gate Operators
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Summary of Contents for DKS Standard

  • Page 1 Owner’s Manual 6002 * 6003 * 6400 6002 * 6003 * 6400 Standard or Deluxe Control Box for: Standard or Deluxe Control Box for: Vehicular Swing Gate Operators s ig a is V I N a re c ti tr u...
  • Page 3: Control Box, Standard And Deluxe Specifications

    Residential Vehicular Swing Gates Only Voltage / Phase 115 VAC 60 Hz Single Phase Input Power – 24 VDC Operating Power Back-Up Power 24 VDC battery power during power outages. Standard Control Box P/N 4302-111 16.5” 4302 12.5” 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4.25”...
  • Page 4: 6002 Specifications

    6002 and 6003 SPECIFICATIONS 6002 Class of Operation Model 6002 - UL325 Class I Type of Gate Residentail Vehicular Swing Gates Only Motor RPM 1400 Maximum Thrust 300 daN Voltage / Phase 115 VAC Single Phase Input Power – 24 VDC Operating Power Current 3 Amps Max Gate Weight...
  • Page 5: 6400 Specifications

    6400 SPECIFICATIONS Class of Operation Model 6400 - UL325 Class I Type of Gate Residential Vehicular Swing Gates Only Motor Torque 300 Nm Voltage / Phase 115 VAC Single Phase Input Power – 24 VDC Operating Power Current 3 Amps Max Gate Weight 300 Lbs.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS Control Box, Standard and Deluxe Specifications 6002 Specifications 6003 Specifications 6400 Specifications SAFETY Gate Construction Important Safety Instructions Instructions regarding intended installation: Important Notices UL325 Entrapment Protection Glossary Swing Gate Requirements Swing Gate Protection SECTION 1 - INSTALLATION OVERVIEW...
  • Page 7 Soft Shutdown and Resetting Hard Shutdown and Resetting SECTION 5 - MAINTENANCE AND TROUBLESHOOTING 5.1 Maintenance 5.2 Diagonstics Check 35-36 5.3 Troubleshooting 36-37 5.4 Accessory Items Control Box, Deluxe or Standard Wiring Diagram Model 6002, 6003 and 6400’s Wiring Diagrams 6400-065-C-1-09...
  • Page 8: Gate Construction

    Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1.
  • Page 9: Important Notices

    In addition to these potential hazards, automated vehicular gate systems must be installed in accordance with the UL-325 Safety Standard and the ASTM F2200 Construction Standard. Most lay persons are unaware of, or are not familiar with, these standards. If an automated vehicular gate system is not properly designed, installed, used and maintained, serious injuries or death can result.
  • Page 10: Ul325 Entrapment Protection

    UL325 Entrapment Protection Class I Class II A vehicular gate operator (or system) intended for use in a A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or a garage or commercial location or building such as a multi-family parking area associated therewith.
  • Page 11: Glossary

    Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.
  • Page 12: Swing Gate Requirements

    Swing Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
  • Page 13: Swing Gate Protection

    Swing Gate Protection Non-contact Sensor Minimizes the potential Reverse Loop of the gate closing on Minimizes the potential of the gate vehicular or other traffic closing when a vehicle is present. that loops cannot sense. Number and placement of loops is dependent on the application.
  • Page 14: Section 1 - Installation Overview

    SECTION 1 - INSTALLATION OVERVIEW Prior to beginning the installation of your swing gate operator, we suggest that you become familiar with the specific instructions, illustrations, and wiring guide-lines for your specific operator in this manual. This will help insure that your installation is performed in an efficient and professional manner.
  • Page 15: Installation Of 6002 Actuator Arm

    Removing 6002 Actuator Cover Remove 3 screws and slide cover off. DO NOT remove this screw. 6002 Manual Release The actuator arm can be manually operated in case of power failure. Never manually release the arm until you have verified that ALL power has been shut-off to it (Including batteries).
  • Page 16: 6002 "Opening To The Inside

    6002 “Opening to the Inside” Front Bracket Pivot Point Rear Bracket Pivot Point ” Closed Position Front Bracket ” Do not install the actuator in fully Closed Position Rear Bracket extended (Bottomed out) position. (Cover Off) This will damage the arm. See page 16 to prevent this from happening.
  • Page 17: 6002 "Opening To The Outside

    6002 “Opening to the Outside” Mechanically Attaching Brackets ” to Surfaces When mounting brackets with bolts Front Bracket Pivot Point to the wall and/or gate, weld reinforcing steel plates to the brackets. Completely weld around brackets. The brackets Concrete must be perpendicular to the wall and/or gate and Sleeve horizontally level.
  • Page 18: Mounting 6002 Actuator Arm

    Mounting 6002 Actuator Arm Gate must be in good working condition before the actuator arm can be installed. Determine what direction the actuator arm will open the gate “Opening to the Inside” or “Opening to the Outside”(See 2 previous pages). Gate Support Bar A support bar that spans the entire length of the gate must be installed to keep the pickets from bending.
  • Page 19: Installation Of 6003 Actuator Arm

    6003 Manual Key Release Powered Shaft Manually key release the actuator. Powered shaft can be pulled out. 6003 “Opening to the Inside” Front Bracket Pivot Point Rear Bracket Pivot Point 47.5” Closed Position Front Bracket Do not install the actuator in fully extended (Bottomed out) position.
  • Page 20: 6003 "Opening To The Outside

    6003 “Opening to the Outside” Front Bracket Attaching Brackets Pivot Point The brackets must be securely mounted and level. Do not install the Front Bracket actuator in fully Sleeve Anchors Cut Off Bolt to support bar. extended (Bottomed out) (Not Supplied) Excess position.
  • Page 21: Mounting 6003 Actuator Arm

    Mounting 6003 Actuator Arm Gate must be in good working condition before the 6003 actuator arm can be installed. Determine what direction the actuator arm will open the gate: “Opening to the Outside” or “Opening to the Inside”(See 2 previous pages). Gate Support Bar A support bar that spans the entire length of the gate must be installed to keep the pickets from bending.
  • Page 22: Installation Of 6400 Underground Operator

    6400 Single Hinge Setup The gate weight will be on the foundation box of the 6400. It is recommended that the concrete is reinforced around the foundation box to handle the weight of the gate (300 lbs max.). It is preferred that a heavy gate be supported by two hinges instead of the foundation box (See next page).
  • Page 23: 6400 Two Hinge Setup

    6400 Two Hinge Setup The gate weight is supported by the gate hinges and NOT on the foundation box. This is preferred for heavy gates. The foundation box MUST have a drain pipe installed with the correct slope for proper drainage. Improper drainage of the foundation box will result in stagnant water that will lead to operator failure eventually.
  • Page 24: 6400 Gate Opening Direction

    6400 Gate Opening Direction The drive motor orientation determines the opening direction of the gate. It can be unbolted and flipped 180° to allow the gate to open in either direction. See setups below for your specific opening direction. Factory setup opens gate counter-clockwise. Close Close Open Counter-Clockwise...
  • Page 25: Section 2 - Install Control Box

    SECTION 2 - INSTALL CONTROL BOX Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work. Check local building codes prior to installing any permanent wiring to ensure all wiring and connections comply with local electrical code requirements..
  • Page 26: Section 3 - Wiring

    SECTION 3 - WIRING Before attempting to connect any wiring to the control box, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the control box as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work.
  • Page 27: Secondary Entrapment Protection Wiring

    3.2 Secondary Entrapment Protection Wiring In addition to the inherent reversing sensor system, this operator has provisions for the connection of a non-contact (type B1) secondary entrapment protection device. This is required by UL 325 standards. DoorKing highly recommends installing loops and loop detectors to enhance this secondary entrapment protection.
  • Page 28: Main Terminal Description

    3.3 Main Terminal Description 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 DC power is not present on the board until first initial cycle of gate. Maglock: Switch 3 ON, 1 sec.
  • Page 29: Main Terminal Wiring

    3.4 Main Terminal Wiring Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls. Outdoor or easily accessible controls should have a security feature to prevent unauthorized use. When installing electrical equipment make certain all wiring complies with local code requirements.
  • Page 30: Loop Detector Wiring

    3.5 Loop Detector Wiring To protect the operator from accidentally closing on vehicles in the gate’s path, DoorKing highly recommends that loops and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and earth driveways.
  • Page 31: High Voltage Wiring And Battery Connection

    3.6 High Voltage Wiring and Battery Connection CONTROL BOX MUST BE PROPERLY GROUNDED!! CAUTION Do not connect the battery to the circuit board until power is needed to test the operator. Reset Button Battery Connection AC Power Switch 4302 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Chassis Alarm...
  • Page 32: Section 4 - Adjustments

    SECTION 4 - ADJUSTMENTS The switch settings and adjustments in this section should be made after your installation and wiring to the operator(s) is complete. Whenever any programming or switch setting on the control board are changed, press the reset switch for new settings to take effect.
  • Page 33: Dip-Switch Settings

    Auto-close timer is OFF. Manual input required to close gate. Auto-Close Timer Auto-close timer is ON. Adjustable from 1-23 seconds. OFF (normal) Terminal 8 is a standard Reverse input. Reverse Terminal 8 is a Shadow reverse input. Shadow Both operatorss start at the same time.
  • Page 34: Limit Sensor Adjustments

    4.2 DIP-Switch Settings Continued Whenever any programming or switch setting on the control board is changed, press the reset switch for new settings to take effect. SW 2 (Bottom 4 Switches) Switch Function Setting Description Relay activates when gate is fully open. 1-OFF 2-OFF Relay activates when gate is not closed.
  • Page 35: Shutdown Conditions

    When the operator is in a soft shutdown, activation of any “intended input” will reset the operator. An “intended input” includes any command input device, any standard safety input device and any loop input. Activating any of these inputs will reset the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate.
  • Page 36: Shutdown Conditions

    Once the second obstruction has been sensed, the operator will stop, the audio alarm will be activated and ALL standard inputs are shut down (including open commands, safety commands, loop inputs, etc.).
  • Page 37: Section 5 - Maintenance And Troubleshooting

    SECTION 5 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. 5.1 Maintenance When servicing the gate operator, always check any secondary (external) reversing devices (loops, photo cells, etc.) for proper operation.
  • Page 38: Troubleshooting

    5.2 Diagnostics Check Continued 4. Check that there are no shorted or open control wires from the keying devices to the gate operator. If a keying device fails to open the gate, momentarily jumper across terminals 1 and 2 on the control board. If the gate operator starts, this indicates that a problem exist with the keying device and not with the gate operator.
  • Page 39: Accessory Items

    5.3 Troubleshooting Continued Symptom Possible Solution • Disconnect the gate from the operator and check that the gate operates freely without any binding. Gate starts to close, • Check the loop detector LED’s and input LED’s. Any that fl ash ON will cause the gate to reverse. then reverses to •...
  • Page 40: Control Box, Deluxe Or Standard Wiring Diagram

    Control Box, Deluxe or Standard 12 V – 3 Amp/Hr Battery Black Secondary Operator Connector Black – Primary Operator Connector 12 V 3 Amp/Hr Battery 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...
  • Page 41: Model 6002, 6003 And 6400'S Wiring Diagrams

    Models 6002 , 6003 and 6400 6002 Motor Blue and Brown Yellow Brown Purple Gray Limit Assembly Limit Assembly White (Motor) Brown 1 1 Brown (Motor) Blue 2 2 Blue (Limit) Gray 3 3 Orange (Slow Down) Purple 4 4 Red (Limit) Yellow 5 5 Yellow (Slow Down) Brown 6...
  • Page 42 Owner’s Manual 6002 * 6003 * 6400 6002 * 6003 * 6400 Standard or Deluxe Control Box for: Standard or Deluxe Control Box for: Vehicular Swing Gate Operators DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 www.doorking.com...

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