DKS 9210 Owner's Manual

DKS 9210 Owner's Manual

Dks doorking inc. vehicular slide gate operators owner's manual
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Owner's Manual
P/N 9210-065 Rev H, 8/08
Copyright 2001 DoorKing, Inc. All rights reserved.
Model 9210, 9220, 9230
Vehicular Slide Gate Operators
120 Glasgow Avenue
Inglewood, California 90301
Phone: 310-645-0023
DoorKing, Inc.
U.S.A.
Fax: 310-641-1586
www.doorking.com

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Summary of Contents for DKS 9210

  • Page 1 Owner’s Manual P/N 9210-065 Rev H, 8/08 Copyright 2001 DoorKing, Inc. All rights reserved. Model 9210, 9220, 9230 Vehicular Slide Gate Operators DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 Phone: 310-645-0023 Fax: 310-641-1586 www.doorking.com U.S.A.
  • Page 2 Page 9210-065-H-8-08...
  • Page 3 Use this manual with the following models only. Models 9210-080, 9210-081, 9210-082, 9210-083, 9210-084, 9210-086, 9210-087, 9210-088, 9210-089, 9210-090, 9210-091, 9220-080, 9220-081, 9220-082, 9220-083, 9220-084, 9220-085, 9220-086, 9220-087, 9230-080, 9230-081 with circuit board 4404-010. DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc.
  • Page 4 ENTRAPMENT: The condition when an object is caught or held in a position that increases the risk of injury. Page 9210-065-H-8-08...
  • Page 5: Entrapment Protection

    Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. TYPE E: An inherent audio alarm. 9210-065-H-8-08 Protection Against Entrapment Gate Operator Category Swing and Vertical Barrier (arm) Vertical Pivot...
  • Page 6: Important Notices

    Do not allow children to play in the area of the operator or to play with any gate-operating device. • To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel. Page 9210-065-H-8-08...
  • Page 7: Important Safety Instructions

    SAVE THESE INSTRUCTIONS! Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. 9210-065-H-8-08 Page 7...
  • Page 8: Instructions Regarding Intended Installation

    One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving gate or barrier. Page 9210-065-H-8-08...
  • Page 9 A wireless contact sensor shall function under the intended end-use conditions. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). 9210-065-H-8-08 Page 9...
  • Page 10: Slide Gate Requirements

    Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate. (ref. UL325 56.8.4.b) Roadway Vehicular Gate Operator Fence Gate 2 1/4" Pedestrian Access Fence Sidewalk 4 ft. 2 1/4" 9210-065-H-8-08...
  • Page 11: Slide Gate Protection

    Warning signs are to be placed on each side of the gate so that they are easily visible from either side of the gate. A separate pedestrian access located so pedestrians cannot come in contact with the vehicular gate. 9210-065-H-8-08 Reverse Loop Operator Reverse (Open) Loop...
  • Page 12: Table Of Contents

    SW 1 (Right Switch) Description and Function ...35 3.2.2 SW 2 (Left Switch) Description and Function...35 Limit Switch Adjustment 3.3.1 Limit Switch Adjustment for 9210 Operator...36 3.3.2 Limit Switch Adjustment for 9220 and 9230 Operators ...37 Reverse Adjustment ...38 Speed Control...39 Current Sensor Wiring Information ...39...
  • Page 13 Wire Diagrams 115 VAC ...50 230 VAC, 1-Phase...51 208 VAC, 3-Phase...52 230 VAC, 3-Phase...53 208 VAC, 1-Phase Variable Speed ...54 208 VAC, 3-Phase Variable Speed ...55 230 VAC, 1-Phase Variable Speed ...56 230 VAC, 3-Phase Variable Speed ...57 9210-065-H-8-08 Page 13...
  • Page 14 Page 9210-065-H-8-08...
  • Page 15: Section 1 - Installation

    9210/9220: 3 : 3.4 A @ 208V, 3.3 A @ 230V Ø 9230 3 : 12.4 A @ 208/230V 9210: 3000 Lbs; 9220: 2000 Lbs; 9230: 5000 Lbs. 100 Feet 60/Hr 9210: Approx 1 Ft./Sec. 9220/9230: Adjustable ½ - 2 Ft./Sec.
  • Page 16: Mounting Options

    Mounting Options The 9210, 9220 and 9230 vehicular gate operators are designed to be mounted on the optional mounting stand (p/n 9200-135) or directly to a concrete pad. recommended if the gate length exceeds 30 feet since this mounting method will allow a “chain rest”...
  • Page 17: Chain Guide Adjustment

    Chain will be routed OVER the chain guides and UNDER the drive sprocket. For operators mounted on the mounting stand, DO NOT remove any hole knockouts. Adjust the chain guides as shown. Chain will be routed UNDER the chain guides and OVER the drive sprocket. 9210-065-H-8-08 Page 17...
  • Page 18: Pad Mount Installation

    3. Mix the concrete according to the manufacturers instructions. Pour the mixture into the form and tamp. Level and finish the surface after pouring is complete. Do not set anchor Page GATE GATE 11.25 12.0 16.0 16.75 20.5 GATE Minimum 4 inches above ground level. 9210-065-H-8-08...
  • Page 19 6. Once the operator is in the proper position on the pad, secure the operator mounting plate directly to the pad using 3/8 or 1/2 x 3 sleeve anchors. Be sure that the operator mounting plate is parallel to the gate. 9210-065-H-8-08 Page 19...
  • Page 20: Mounting Stand Installation

    There are four (4) ½- inch knockouts in the operator for this purpose. GATE Pad depth determined by soil conditions and local building codes. Minimum depth is 18 inches. Page GATE GATE 39.25 GATE Minimum 4 inches above ground level. 9210-065-H-8-08...
  • Page 21 7. After securing the mounting stands to the pad, place the operator onto the mounting stand and secure it with the hardware provided. CAUTION: the operator is heavy. Two persons are required to lift the operator onto the mounting plate. 9210-065-H-8-08 Chain Rest Page 21...
  • Page 22: Chain Installation

    10 feet of travel. Do not over tighten the chain. IMPORTANT!! Be sure that the chain is parallel to the gate. Installing the chain in any other manner will cause excessive noise, chain idler wear and chain stretching. Page 9210-065-H-8-08...
  • Page 23 9210-065-H-8-08 Page 23...
  • Page 24: Warning Sign Installation

    Serious Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. 9210-065-H-8-08...
  • Page 25: Section 2 - Wiring

    Use only sweeps for conduit bends. Do not use 90° connectors as this will make wire pulls very difficult and can cause damage to wire insulation. We suggest that minimum ¾-inch conduit be used. Be sure that all conduits are installed in accordance with local codes. 9210-065-H-8-08 SECONDARY OPERATOR SLIDE GATE CONDUIT REQUIREMENTS...
  • Page 26: High Voltage Connections

    230 VAC THREE PHASE INCOMING POWER WIRES L1 = HOT (BLACK) L2 = NEUTRAL (WHITE) 8 AWG 6 AWG 1340 2100 GROUND 115 VAC OUTPUT TERMINALS L1 - L2 L1 - L2 L1 - L2 - L3 L1 - L2 - L3 9210-065-H-8-08...
  • Page 27: Control Wiring

    All inputs to the 4404 circuit board are Normally Open (N.O.). DOORKING, INC., INGLEWOOD, CA 90301 Model 9210, 9220, 9230, 9530 Title: Control and Secondary Device Wiring Date:...
  • Page 28: Loop Detector Wiring

    4 3 2 1 8 7 6 5 4 3 2 1 TIME DELAY REVERSING DEVICE CONNECTOR Exit Reverse Reverse DOORKING, INC., INGLEWOOD, CA 90301 Model 9210, 9220, 9230, 9530 Title: Loop Detector Wiring Date: 11/07 Dwg. No. 4404-LOOP-1 Rev. 9210-065-H-8-08...
  • Page 29: Auxiliary Device Wiring

    Tracker Expansion Board 9210-065-H-8-08 White Green 4404-010 Circuit Board Open Photo Close Photo Open Edge Close Edge Common Common DOORKING, INC., INGLEWOOD, CA 90301 Model 9210, 9220, 9230, 9530 Title: Auxiliary Device Wiring Diagram Date: 11/07 Dwg. No. 4404-AUXDEV-1 Rev. Page 29...
  • Page 30: Primary / Secondary (Bi-Parting) Wiring

    4404-010 Circuit Board Open Photo Gray Close Photo Open Edge Close Edge Common Common Green Secondary Operator DOORKING, INC., INGLEWOOD, CA 90301 Model 9210, 9220, 9230, 9530 Title: Primary / Secondary Wiring Diagram Date: 11/07 Dwg. No. 4404-DUAL-1 Rev. 9210-065-H-8-08...
  • Page 31: Terminal Identification And Description

    ALARM OUTPUT – Can also be connected to external alarm reset (P/N 1404-080) ALARM RESET – Can also be connected to external alarm reset (P/N 1404-080) CURRENT SENSOR CURRENT SENSOR 120 VAC HOT INPUT TO CIRCUIT BOARD 120 VAC NEUTRAL INPUT TO CIRCUIT BOARD EARTH GROUND / CHASSIS 9210-065-H-8-08 Page 31...
  • Page 32: Limit Switch Connector

    If an open edge sensor is activated prior to the gate reaching the full open position, the gate will stop and enter a soft shutdown condition. 5. COMMON Common terminal for the secondary entrapment protection device inputs. 6. COMMON Page 9210-065-H-8-08...
  • Page 33: Section 3 - Adjustments

    Power LED indicates that low voltage power is applied to the circuit board. Input LEDs should be OFF and will only illuminate when the input is activated. The limit LED will be ON when the respective limit switch is activated. 9210-065-H-8-08 REVERSE LOOP...
  • Page 34: Switch Settings

    Normal setting. Run self-test – bench test only. Normal setting. Turn ON if gate opens in an uphill direction. Normal setting . Turn ON if gate opens in a downhill direction. Normal Setting . Whenever a switch setting is 9210-065-H-8-08...
  • Page 35: Sw 1 (Right Switch) Description And Function

    Switch 2: Set to the OFF position for normal operation. Set to the ON position if gate OPENS in an UPHILL direction. Switch 3: Set to the OFF position for normal operation. Set to the ON position if gate OPENS in a DOWNHILL direction. Switch 4: Spare – leave switch in the OFF position. 9210-065-H-8-08 Page 35...
  • Page 36: Limit Switch Adjustment

    Limit Adjustment 3.3.1 Limit Adjustment for 9210 Operator Turn power off. Push the lock plate handle down to adjust the Open and Close limit nuts. After adjusting the limit-nuts, be sure that the lock-plate is engaged in the slots on the limit-nuts to prevent them from slipping.
  • Page 37: Limit Switch Adjustment For 9220 And 9230 Operators

    To increase the slow-down distance, move the slow-down switch away from the limit switch. To decrease the slow-down distance, move the slow-down switch closer to the limit switch. Decrease Slow-down Increase Slow-down 9210-065-H-8-08 DO NOT remove the slow-down switch assembly Limit Switch Limit Nut Slow-Down Switch Adjustable Page 37...
  • Page 38: Reverse Adjustment

    1 and 5 as in step 1 to reactivate the automatic close timer. 8. You may have to repeat step 2 several times to find the correct sensitivity adjustment. INCREASE REV SENS CLOSE Page INCREASE REV SENS OPEN 9210-065-H-8-08...
  • Page 39: Speed Control

    If you are decreasing the sensitivity and the gate will not run properly, reduce the number of turns through the current sensor. 1 Turn 9210-065-H-8-08 ft/s ft/s ft/s...
  • Page 40 Page 9210-065-H-8-08...
  • Page 41: Section 4 - Operating Instructions

    The RESET switch is used to turn off the entrapment alarm and to reset the operator after a hard shutdown has occurred. The AC POWER toggle switch turns power to the operator ON (toggle up) or OFF (toggle down). 9210-065-H-8-08 POWER Page 41...
  • Page 42: Shutdown Conditions

    "intended input" includes any command, any standard safety input and any loop input. Activating any of these inputs will reset the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate. Page 9210-065-H-8-08...
  • Page 43: Hard Shutdown

    Activation of a close command will run the gate to the closed position. NOTE: The gate operator will not lose its limit settings when a hard shutdown occurs. 9210-065-H-8-08 Page 43...
  • Page 44: Manual Gate Operation

    2. Insert the supplied manual hand crank into the access hole until it engages with the motor shaft. Turn the crank to open the gate. 3. After the gate is opened, remove the crank and lock the access panel closed. Page 9210-065-H-8-08...
  • Page 45: Section 5 - Maintenance And Troubleshooting

    Check manual release for proper operation. Secondary Check that secondary (external) reverse device(s) stop or reverse Reverse Device the gate when activated. Sprockets Check setscrews for tightness. Complete Complete check of gate and gate operating system. 9210-065-H-8-08 If the MONTHLY INTERVAL Page 45...
  • Page 46: Operator Diagnostics

    This will continue until the operator-reset button is pressed or until power is removed from the operator. Operator runs for 1 second and stops, two short tones are heard: This indicates that there may be a fault with the current sensor circuit. Page 9210-065-H-8-08...
  • Page 47: Troubleshooting

    If the motor runs in both steps above, replace the control board. If the motor does not run, or runs in only one direction, problem can be a bad motor, motor capacitor, wire connections from the control board to the motor or a bad control board. 9210-065-H-8-08 Use caution when checking high voltage terminals, motor TROUBLESHOOTING...
  • Page 48 • There may be a problem with the current sensor on the circuit board. Replace the circuit Operator runs for 1 board. second and stops, two short beeps are heard. Page 9210-065-H-8-08...
  • Page 49: Accessories

    Accessories The following accessory items can be used with the model 9210 / 9230 slide gate operator. Contact Sensor Contact sensors for use as a secondary entrapment protection device. Miller Edge, Inc. ME120, ME123, MG020, MGR20, MGS20 Photo Cell Non-contact (photo cells) sensors for use as a secondary entrapment protection device –...
  • Page 50: 115 Vac

    ALARM RESET CURRENT ALARM SENSOR Page Motor 2600-278 Blue N.O. LIMIT N.O. Black MID-STOP White N.O. LIMIT 50uf Blue 50uf White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wiring Diagram Model 9210 115 VAC Date: 10/05 Dwg. No. 9210-115-1 Rev. 9210-065-H-8-08...
  • Page 51: 230 Vac, 1-Phase

    RESET CURRENT ALARM SENSOR 9210-065-H-8-08 Motor 2600-280 Blue N.O. LIMIT N.O. Black MID-STOP White N.O. LIMIT Blue 30uf White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wiring Diagram Model 9210 230 VAC, 1-Phase Date: 10/05 Dwg. No. 9210-230-1 Rev. Page 51...
  • Page 52: 208 Vac, 3-Phase

    N.O. INTERLOCK ALARM RESET CURRENT ALARM SENSOR Page Motor 2600-295 Blue N.O. LIMIT N.O. Black MID-STOP White N.O. LIMIT White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 208 VAC, 3-Phase Date: 10/05 Dwg. No. 9210-208-3 Rev. 9210-065-H-8-08...
  • Page 53: 230 Vac, 3-Phase

    INTERLOCK ALARM RESET CURRENT ALARM SENSOR 9210-065-H-8-08 Motor 2600-295 Blue N.O. LIMIT N.O. Black MID-STOP White N.O. LIMIT White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 230 VAC, 3-Phase Date: 10/05 Dwg. No. 9210-230-3 Rev. Page 53...
  • Page 54: 208 Vac, 1-Phase Variable Speed

    SLOW DOWN White N.O. LIMIT Motor 2600-295 Black Blue Orange Shield Shield Orange L2/N Blue Black White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 / 9220 208 VAC, 1-Phase, Variable Speed Date: 2/07 Dwg. No. 9210-208-1-VS Rev. 9210-065-H-8-08...
  • Page 55: 208 Vac, 3-Phase Variable Speed

    White N.O. LIMIT Motor Black Blue Orange Shield Shield Orange Blue Black White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 / 9220 / 9230 208 Volt, 3-Phase, Variable Speed Date: 2/07 Dwg. No. 9210-208-3-VS Rev. Page 55...
  • Page 56: 230 Vac, 1-Phase Variable Speed

    SLOW DOWN White N.O. LIMIT Motor 2600-295 Black Blue Orange Shield Shield Orange L2/N Blue Black White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 / 9220 230 VAC, 1-Phase, Variable Speed Date: 2/07 Dwg. No. 9210-230-1-VS Rev. 9210-065-H-8-08...
  • Page 57: 230 Vac, 3-Phase Variable Speed

    White N.O. LIMIT Motor Black Blue Orange Shield Shield Orange Blue Black White DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9210 / 9220 / 9230 230 Volt, 3-Phase, Variable Speed Date: 2/07 Dwg. No. 9210-230-3-VS Rev. Page 57...

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