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- Page 1 Owner’s Manual Model 9100 Vehicular Slide Gate Operator DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 www.doorking.com P/N 9100-065 REV D, 5/07 Copyright 2000 DoorKing, Inc. All rights reserved.
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- Page 3 Use this manual with the following model only. Model 9100-080 with circuit board 4602-010. DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons of any such revisions or changes.
- Page 4 ENTRAPMENT: The condition when an object is caught or held in a position that increases the risk of injury. Page 4 9100-065-D-5-07...
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Page 5: Entrapment Protection
TYPE C: Inherent adjustable clutch or pressure relief device. TYPE D: Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. TYPE E: An inherent audio alarm. 9100-065-D-5-07 Page... -
Page 6: Important Notices
Do not allow children to play in the area of the operator or to play with any gate-operating device. • To remove the gate operator from service, operate the gate to the full open position and then shut off power to the operator at the service panel. Page 6 9100-065-D-5-07... -
Page 7: Important Safety Instructions
SAVE THESE INSTRUCTIONS! Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. 9100-065-D-5-07 Page... -
Page 8: Instructions Regarding Intended Installation
One or more non-contact sensors shall be located where the risk of entrapment or obstruction exist, such as the perimeter reachable by a moving gate or barrier. Page 8 9100-065-D-5-07... - Page 9 A wireless contact sensor shall function under the intended end-use conditions. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm). 9100-065-D-5-07 Page...
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Page 10: Slide Gate Requirements
2 ¼ inches. Install a filler or barrier in this area to reduce this gap to 2 ¼ inches or less. Install a contact sensor (type B2) on the fence to help minimize the risk of entrapment in this area. Page 10 9100-065-D-5-07... -
Page 11: Slide Gate Protection
Warning signs are to be placed on each side of the Open Loop gate so that they are easily visible from either side (Optional) of the gate. A separate pedestrian access located so pedestrians cannot come in contact with the vehicular gate. 9100-065-D-5-07 Page... -
Page 12: Table Of Contents
Circuit Board Adjustments ........................35 Switch Settings ............................36 3.2.1 SW 1 (Left Switch) Description and Function................37 3.2.2 SW 2 (Right Switch) Description and Function ................37 Limit Adjustment ............................38 Inherent Reverse Adjustment 3.4.1 Reverse Sensitivity Adjustment....................39 3.4.2 Clutch Adjustment ........................40 Page 12 9100-065-D-5-07... - Page 13 Resetting a Hard Shutdown .....................43 Manual / Emergency Gate Operation 4.3.1 Emergency Vehicle Access Conditions..................44 4.3.2 Fail-Safe Manual Operation .....................44 4.3.3 Fail-Secure Manual Operation ....................45 Section 5 – Maintenance and Troubleshooting Maintenance Schedule ..........................47 Trouble Shooting ............................48 Accessories ..............................51 Wire Diagram............................52 9100-065-D-5-07 Page...
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Page 15: Section 1 - Installation
(Type B1) and/or a contact sensor (Type B2). Secondary entrapment protection devices are not supplied with the operator and must be ordered separately. Note 1: Assumes gate is in good working condition installed on a level surface. 14.75 11.5 Figure 1 9100-065-D-5-07 Page... -
Page 16: Mounting Positions
Mounting Positions The Model 9100 operator is designed so that it can be installed in any of the mounting positions shown below. Once the mounting position has been determined, the chain idlers must be adjusted to accommodate the mounting position chosen before the operator is mounted to the pad or post. The idlers are factory set for the front, pad mount position. -
Page 17: Rear Position Pad Or Post Mount
Additional length of #41 Chain P/N 2600-441 (20 ft.). Note: additional chain may be required depending on the length of the gate. Post Mount Base Plate P/N 2600-418 and two (2) 4” x 4” steel mounting post at least three feet in length. Mounting post are not available from DoorKing. 9100-065-D-5-07 Page... -
Page 18: Mounting Options
Sleeve anchors should be used to secure the operator to the pad. This allows greater flexibility positioning the operator on the pad. 4. Allow the pad to cure for 48 hours before removing the forms or mounting the operator. Page 18 9100-065-D-5-07... -
Page 19: Post Mounted Operators
5. Allow the pad to cure for 48 hours before removing the forms or mounting the operator. 4 inch minimum Conduits Depth of pad determined by soil conditions and local code. Figure 8 9100-065-D-5-07 Page... -
Page 20: Operator Installation
• Secure the operator to the mounting plate/post assembly using six (6) ½-13 x 1 ½ bolts, lock washers and nuts (or equivalent ha rdware). NOTE: Hardware is not supplied with the operator or mounting plate. Page 20 9100-065-D-5-07... -
Page 21: Chain Installation
7. Manually close the gate to the full closed position and secure the chain stop (if installed) to the chain so that it is in contact with the operator housing. Figure 11 Figure 12 9100-065-D-5-07 Page... -
Page 22: Front - Post Mount
7. Manually close the gate to the full closed position and secure the chain stop (if installed) to the chain so that it is in contact with the operator housing. Figure 14 Figure 15 Page 22 9100-065-D-5-07... -
Page 23: Rear - Pad Or Post Mount
Installing the chain in any other manner will cause excessive noise, Figure 17 chain idler wear and chain stretching. 6. Manually operate the gate to be sure that the chain is not binding and that the gate operates easily. Figure 18 9100-065-D-5-07 Page... -
Page 24: Center - Post Mount
Installing the chain in any other manner will cause excessive noise, chain idler wear and chain stretching. Manually operate the gate to be sure that the chain is not binding and that the gate operates easily. END VIEW Figure 21 Page 24 9100-065-D-5-07... -
Page 25: Warning Sign Installation
Serious Injury or Death KEEP CLEAR! Gate may move at any time without prior warning. Do not let children operate the gate or play in the gate area. This entrance is for vehicles only. Pedestrians must use separate entrance. Figure 22 9100-065-D-5-07 Page... - Page 26 Page 26 9100-065-D-5-07...
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Page 27: Section 2 - Wiring
Use only sweeps for conduit bends. Do not use 90° connectors as this will make wire pulls very difficult and can cause damage to wire insulation. • We suggest that minimum ¾-inch conduit be used. • Be sure that all conduits are installed in accordance with local codes. 9100-065-D-5-07 Page... -
Page 28: Conduits
MODEL AMPS WIRE SIZE / DISTANCE IN FEET 12 AWG 10 AWG 8 AWG 6 AWG 9100 SINGLE 9100 DUEL 10.8 Table 1 • Route incoming high voltage power through conduit and into the operator as shown in figure 24. -
Page 29: Control Wiring
Reverse input functions only when gate is in the closing cycle. Must use a DoorKing 3-button control station. Others will not work. DOORKING, INC., INGLEWOOD, CA 90301 Title: Model 9100 and 9150 Control and Secondary Device Wiring Date: 5/07 Dwg. No. -
Page 30: Loop Detector Wiring
Loop Detector Loop Detector Exit Reverse Loop Loop Timer Power Relay Contact Counter Reverse LEDs Sensitivity DOORKING, INC., INGLEWOOD, CA 90301 Title: Model 9100 and 9150 Loop Detector Wiring Date: 5/07 Dwg. No. 4602-LOOP-1 Rev. Figure 26 Page 30 9100-065-D-5-07... -
Page 31: Auxiliary Device Wiring
Common Green DoorKing 1404-080 White Remote Reset Switch 2351-010 Circuit Board DoorKing 2351-010 Tracker Expansion Board DOORKING, INC., INGLEWOOD, CA 90301 Title: Model 9100 and 9150 Auxiliary Device Wiring Diagram Date: 5/07 Dwg. No. 4602-AUXDEV-1 Rev. Figure 27 9100-065-D-5-07 Page... -
Page 32: Primary / Secondary (Bi-Parting) Gate Wiring
Reverse Loop Exit Loop Green Green Primary Secondary Orange Orange Operator Operator DoorKing 9409-010 Conduit DOORKING, INC., INGLEWOOD, CA 90301 Model 9100 and 9150 Title: Primary / Secondary Wiring Diagram Date: 7/07 Dwg. No. 4602-DUAL-1 Rev. Figure 28 Page 32 9100-065-D-5-07... -
Page 33: Terminal Identification And Description
1 amp maximum at 24 Volts. DRY RELAY CONTACT LED INDICATOR OUTPUT - Provides 24 VDC, 250-ma maximum to power LED. Operation of LED is dependent on setting of SW 1, switches 4 and 5. LOW VOLTAGE COMMON 9100-065-D-5-07 Page... -
Page 34: Secondary Device Terminal
If an open edge sensor is activated prior to the gate reaching the full open position, the gate will stop and enter a soft shutdown condition. 5. COMMON Common terminal for the secondary entrapment protection device inputs. Page 34 9100-065-D-5-07... -
Page 35: Section 3 - Adjustments
OFF and will only illuminate when the input is activated. The pulse LEDs will blink as the operator is running. They can be either ON or OFF when the operator is stopped. Exit Reverse Loop Loop Timer Power Relay Contact Counter Reverse LEDs Sensitivity Figure 29 9100-065-D-5-07 Page... -
Page 36: Switch Settings
Fail-secure logic. Lock engages after each gate cycle. Model Select Normal setting . Switch must be OFF for models 9100 and 9150 operators. Switch is in the ON position for model 9200 operator only. Timer Override Normal gate operation. -
Page 37: Sw 1 (Left Switch) Description And Function
(ON), once the input to terminal 6 is cleared, the gate will continue to close. This is typically used to help prevent tailgating. Switch 3: Switch must be in the OFF position for models 9100 and 9150. Switch 4: This switch determines the operation of the solenoid lock and is factory set. CAUTION: Do not change the setting of this switch unless the solenoid / lock assembly has been repositioned for the operation desired. -
Page 38: Automatic Limit Adjustment
7. The operator limits and coast settings are now set. Cycle the gate again. The operator should reach the full open and full close positions and then shut off automatically. Page 38 9100-065-D-5-07... -
Page 39: Inherent Reverse Adjustment
4 and 18 as in step 1 to reactivate the automatic close timer. 6. You may have to repeat step 2 several times to find the correct sensitivity adjustment. DECREASE INCREASE Figure 30 9100-065-D-5-07 Page... -
Page 40: Clutch Adjustment
75 Lbs of force. This force can be measured with a gate scale, DoorKing P/N 2600- 225. Magnet Assembly Figure 31 Page 40 9100-065-D-5-07... -
Page 41: Section 4 - Operating Instructions
The RESET switch is used to turn off the entrapment alarm and to reset the operator after a hard shutdown has occurred. • The AC POWER toggle switch turns POWER power to the operator ON (toggle up) or OFF (toggle down). Figure 32 9100-065-D-5-07 Page... -
Page 42: Shutdown Conditions
"intended input" includes any command, any standard safety input and any loop input. Activating any of these inputs will reset the gate. At that point the gate will return to normal operation. If the gate is open, the automatic close timer will then time out and close the gate. Page 42 9100-065-D-5-07... -
Page 43: Hard Shutdown
Activation of a close command will run the gate to the closed position. • NOTE: The gate operator will not lose its limit settings when a hard shutdown occurs. 9100-065-D-5-07 Page... -
Page 44: Manual / Emergency Gate Operation
For manual fail-safe gate operation, turn power to the operator OFF. If a backup power system is in use, be sure that this power is turned OFF also. Once power is OFF, the gate can be manually operated. Page 44 9100-065-D-5-07... -
Page 45: Fail-Secure Manual Operation
• Insert the manual release key into the keyed release on the side of the gate operator, and turn it clockwise 1/4 turn. The gate can now be manually operated. 1/4 TURN Figure 33 9100-065-D-5-07 Page... - Page 46 Page 46 9100-065-D-5-07...
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Page 47: Section 5 - Maintenance And Troubleshooting
Pulleys Check for alignment. Check setscrews. Release Check manual release for proper operation. Secondary Check that secondary (external) reverse device(s) stop or reverse Reverse Device the gate when activated. Complete Complete check of gate and gate operating system. 9100-065-D-5-07 Page... -
Page 48: Troubleshooting
If the motor runs in both steps above, replace the control board. If the motor does not run, or runs in only one direction, problem can be a bad motor, motor capacitor, motor resistors, wire connections from the control board to the motor or a bad control board. Page 48 9100-065-D-5-07... - Page 49 Operator will not run. • Operator has been in a “hard shutdown” condition in excess of 5 minutes. Reset switch Entrapment alarm must be activated to return operator to normal operation. sounds a short beep every 5 seconds. 9100-065-D-5-07 Page...
- Page 50 CAUTION!! Be sure power is OFF before accessing the inside of the operator. Be sure that the electrical panel is secured in the up position - it will not stay in this position by itself. Figure 34 Page 50 9100-065-D-5-07...
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Page 51: Accessories
Accessories The following accessory items can be used with the model 9100 slide gate operator. Contact Sensor Contact sensors for use as a secondary entrapment protection device. Miller Edge, Inc. ME120, ME123, MG020, MGR20, MGS20 Photo Cell Non-contact (photo cells) sensors for use as a secondary entrapment protection device. -
Page 52: Wire Diagram
115 VAC White INPUT Green 4602-010 Circuit Board CAUTION - HIGH VOLTAGE ALARM RESET ALARM DOORKING, INC., INGLEWOOD, CA 90301 Title: Wire Diagram Model 9100 and 9150 1/2 HP - 115 VAC Date: 5/07 Dwg. No. 4602-115-5 Rev. Page 52 9100-065-D-5-07... - Page 53 9100-065-D-5-07 Page...
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