DKS 1601 Owner's Manual
Series 1600 barrier gate operators
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- Installation & owner's manual (42 pages) ,
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- Page 1 Owner’s Manual Series 1600 Barrier Gate Operators DoorKing, Inc. 120 Glasgow Avenue Inglewood, California 90301 U.S.A. Phone: 310-645-0023 Fax: 310-641-1586 www.doorking.com P/N 1601-065 REV H, 2/04 Copyright 2001 DoorKing, Inc. All rights reserved.
- Page 3 Use this manual with the following models only. Models 1601-080, 1601-081, 1602-080, 1602-081 with circuit board 1601-010 REV U or higher. NOTE: Models 1601-081, 1601-088 and 1602-081 will have a supplemental manual (P/N 2340- 065) that describes the operation and setup of the optional battery backup system available with these untis, and provides additional wiring information for these units.
- Page 4 IMPORTANT NOTICES Vehicular gate systems provide convenience to their users and limit vehicular traffic onto your property. These systems can produce high levels of force, therefore it is important that you are aware of possible hazards associated with your gate operating system. These hazards may include pinch points, entrapment, absence of controlled pedestrian access or traffic backup.
- Page 5 GLOSSARY RESIDENTIAL VEHICULAR GATE OPERATOR-CLASS I - A vehicular gate operator (or system) intended for use in a home of one-to four single family dwelling, or garage or parking area associated therewith. COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR-CLASS II - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail store, or other building servicing the general public.
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Page 6: Important Safety Instructions
It should not be used in PAMS applications to prevent tail-gating. Use the Model 1601 for these applications. • All exposed pinch points are eliminated or guarded. -
Page 7: Table Of Contents
Operator Testing............................33 Section 4 – Arm and Accessory Installation Arm Installation 4.1.1 Direction Check ........................35 4.1.2 Arm Hub Installation.........................36 4.1.3 Arm Installation Model 1601.....................37 4.1.4 Wishbone Arm Installation Model 1602..................38 Accessory Installation 4.2.1 Reversing Edge........................39 4.2.2 Heater Kit ..........................40 4.3.3... - Page 8 Section 5 – Maintenance and Troubleshooting Maintenance Schedule ..........................43 Trouble Shooting ............................44 Accessories ..............................45...
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Page 9: Section 1 - Installation
Voltage / Phase: 120, 230, 460 VAC / Single Phase Current: 1601 - 5.4 @ 120V; 2.7 @ 230V; 1.35 @ 460V 1602 – 14.0 @ 120V; 7.0 @ 230V; 3.5 @ 460V. Max Arm Length: 1601 - 14 Ft. (wood arm), 12 Ft. (plastic arm) Max Arm Length: 1602 - 20 Ft. -
Page 10: Mounting Positions
1.2 MOUNTING POSITION The 1601 and 1602 operators are designed to be mounted in either a left hand or right hand mounting position. Care should be taken to be sure that the access door to the operator is opposite the traffic lane. -
Page 11: Pad Construction
1.3 PAD CONSTRUCTION The 1601 and 1602 operators are designed to be mounted directly to a concrete pad. The size of the pad specified below will allow four inches of clearance around the operator. This will prevent the pad from splitting or cracking when anchoring the operator to the pad. -
Page 12: Operator Mounting
1.4 OPERATOR MOUNTING Remove the operator from its shipping carton. Be sure to check the packing list against the shipment to be sure all necessary components are on hand. 1. Position the operator so that it is centered on the mounting pad and the door is facing away from the traffic lane. -
Page 13: Arm Mounting Hardware Installation
1.5 ARM MOUNTING HARDWARE INSTALLATION The 1601 barrier gate operator is designed so that the arm can be mounted on either side of the cabinet. The 1602 arm is attached on both sides of the operator. 1. Determine which side of the cabinet that the arm is to be mounted. Remove the hole plug from the side of the cabinet to expose the drive shaft. -
Page 15: Section 2 - Electrical
SECTION 2 – ELECTRICAL Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform such work. Since building codes vary from city to city, we highly recommend that you check with your local building department prior to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local code requirements. -
Page 16: High Voltage
10% reduction in distance to allow for other losses in the system. MODEL VOLTS AMPS WIRE SIZE / DISTANCE IN FEET 12 AWG 10 AWG 8 AWG 6 AWG 1601 1601 1100 1830 2750 1601 1.35 2875 4600... -
Page 17: Low Voltage Wiring
2.3 LOW VOLTAGE WIRING Controls must be far enough from the barrier operator so that the user is prevented from coming in contact with the operator or arm while operating the controls. Outdoor or easily accessible controls should have a security feature to prevent unauthorized use. 2.3.1 CONTROL WIRING •... -
Page 18: Master / Slave Control Wiring
2.3.2 MASTER / SLAVE CONTROL WIRING Two 1601 or 1602 operators may be wired together so that the units operate in unison as a master / slave set. Each operator must be connected to its own high voltage source as described on page 8. -
Page 19: Pams Control Wiring
PAMS wiring interface to sequence the barrier operator with the slide or swing gate operator. For detailed PAMS wiring information, refer to the PAMS Technical Information and Wiring Manual. 1601 / 1602 Barrier Operator Figure 12 1601 / 1602... -
Page 20: Gate Tracker™ Control Wiring
Do not connect the shield to the tracker board common. • Wire connection from the tracker board terminal P1-6 to the 1601 / 1602 main terminal 6 is optional if the barrier operator is not to be activated by the tracker output relay. -
Page 21: Loop Detector Wiring
2.4 LOOP DETECTOR WIRING Loop detector wiring is shown for DoorKing model 9405 and 9406 Plug-In loop detectors only. If other loop detectors are used, refer to the wiring diagrams that are included with the detectors. • Be sure that power is turned off prior to making any connections to the terminal strip. •... -
Page 22: Entry Lane Application
2.4.1 ENTRY LANE APPLICATION • Use a 9405 loop detector plugged into the DOWN port on the 1601 circuit board. Connect the DOWN loop to terminals TB-1 and the ARMING loop to terminals TB-2. • If the optional arming loop is not used, use a 9406 detector plugged into the DOWN port on the 1601 circuit board and connect the DOWN loop to terminals TB-1 on this detector. -
Page 23: Exit Lane Application
2.4.2 EXIT LANE APPLICATION • Use a 9406 detector plugged into the DOWN port on the 1601 circuit board and connect the DOWN loop to terminals TB-1 on this detector. • Use a second 9406 detector plugged into the UP port on the 1601 circuit board and connect the EXIT loop to terminals TB-1 on the detector. -
Page 24: Ticket Spitter Application
2.4.3 TICKET SPITTER APPLICATION • Use a 9405 loop detector plugged into the DOWN port on the 1601 circuit board. Connect the DOWN loop to terminals TB-1 and the TICKET EJECT loop to terminals TB-2. • The timer (SW-1, switch 7) should be OFF. The arm will rotate down after the vehicle clears the down loop. -
Page 25: Two Way Lane Application
2.4.4 TWO-WAY LANE APPLICATION • Plug a 9406 loop detector into the UP loop port on the 1601 circuit board and connect the EXIT loop to terminals TB-1. • Use a 9405 loop detector plugged into the DOWN port on the 1601 circuit board. Connect the DOWN loops, wired in series, to terminals TB-1 and the ARMING loop to terminals TB-2. -
Page 26: Timer Down Application
2.4.5 TIMER DOWN APPLICATION • Use a 9405 loop detector plugged into the DOWN port on the 1601 circuit board. Connect the REVERSE loops, wired in series, to terminals TB-1 and the ARMING loop to terminals TB-2. • If the optional arming loop is not used, use a 9406 detector plugged into the DOWN port on the 1601 circuit board and connect the REVERSE loops, wired in series, to terminals TB-1 on this detector. -
Page 27: Main Terminal Identification And Description
PAMS applications. Activation of this input will rotate the arm to the up position one time, and activates the enable up input. ENABLE UP input. This input is used when sequencing the 1601 with a slide or swing gate operator in PAMS applications. -
Page 29: Section 3 - Adjustments
SECTION 3 – ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is complete. Whenever any of the programming switches on the circuit board are changed, power must be shut-off, and then turned back on for the new setting to take effect. 3.1 CIRCUIT BOARD ADJUSTMENTS •... -
Page 30: Switch Settings
SW 2 (BOTTOM SWITCH) SWITCH FUNCTION SETTING DESCRIPTION Operator Switch must be set OFF for model 1601 operators. Model Switch must be set ON for model 1602 operators. Spare These switches are un-used at this time. Leave in the OFF position. -
Page 31: Magnetic Limit Adjustment
3.3 MAGNETIC LIMIT ADJUSTMENT This barrier gate operator uses magnetic limits that are preset at the factory to rotate the arm 90°. No adjustment of the limit magnets are be necessary when the operator is used in a normal configuration. If it becomes necessary for the arm to rotate less than 90°, follow the steps below to adjust the magnetic limits. -
Page 32: Reverse Sensitivity Adjustment
3.4 REVERSE SENSITIVITY ADJUSTMENT The barrier gate operator is equipped with an Electronic Reversing Device (ERD) which will cause the barrier arm to reverse direction of travel should an object be encountered during the down cycle. The amount of force required for the arm to reverse direction is dependent on the setting of the reverse sensitivity potentiometer. -
Page 33: Operator Testing
3.5 OPERATING TESTING Be sure that power to the barrier operator is OFF before changing any programming switches, or wiring any control devices to the operator. Be sure that the barrier arm(s) ARE NOT INSTALLED AT THIS TIME! 1. Set the programming selection switches on the circuit board for the desired operation. Anytime the programming switches are changed, power to the operator must be turned OFF, and then turned back ON for the changes to take affect. -
Page 35: Section 4 - Arm And Accessory Installation
2 in this section. 2. Turn power to the operator OFF. 3. Remove the plastic cover from the 1601-010 circuit board. 4. Flip the magnet over. NOTE: Each magnet has a small indent on one side. If the indent is facing out, flip the magnet so that it is facing in, or if the indent is facing in, flip the magnet so that it is facing out. -
Page 36: Arm Hub Installation
4.1.2 ARM MOUNTING HUB INSTALLATION Follow these instructions to install the arm mounting hub onto the 1601 and 1602 operators. The 1602 operator requires a mounting hub on each side of the operator housing to accommodate the wishbone style arm. -
Page 37: Arm Installation Model 1601
Follow these instructions to install the barrier arm onto the 1601 operator. The illustrations below show the three different arms that can be installed on the 1601 operator; wood, plastic or aluminum. If the operator is going to be equipped with a folding arm kit for low headroom applications (wood or plastic arms only), follow the installation instructions that come with the folding arm kit. -
Page 38: Wishbone Arm Installation Model 1602
1. Be sure that the shaft rotation has been checked as described in 4.1.1. Install the two (2) arm mounting brackets (p/n 1601-069) onto the arm hubs on each side of the operator using eight (8) 3/8-16 x 2 hex head bolts and 3/8 lock washers. Do not tighten the bolts at this time. -
Page 39: Accessory Installation
If the operator is equipped with the square plastic arm (p/n 1601-071), it may not be necessary to install the reversing edge on the bottom of this arm since it is soft enough to bend out of the way should it meet an obstruction. -
Page 40: Heater Kit
4.2.2 HEATER KIT INSTALLATION The optional heater kit is recommended for usage in areas where temperatures will routinely drop below 40°F (4°C). This is necessary to keep the oil in the gearbox from freezing. 1. Be sure that power to the operator is OFF at the circuit breaker panel since connections will be made to the high voltage terminal strip. -
Page 41: Fan Kit
4.2.3 FAN KIT INSTALLATION Use the optional fan kit in areas where hot humid climates are the norm. The fan kit prevents a build up of moisture inside the cabinet in this type of environment. 1. Be sure that power to the operator is OFF at the circuit breaker panel since connections will be made to the high voltage terminal strip. -
Page 43: Maintenance Schedule
SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5.1 MAINTENANCE SCHEDULE MONTHLY SCHEDULE INTERVAL Check for cracks or weathering. Repair or replace as necessary. Belt Check for alignment, tightness and wear. Check the electronic reversing device for proper operation. Adjust sensitivity if necessary. Fire Dept. -
Page 44: Trouble Shooting
5.2 TROUBLE SHOOTING Have a good VOM meter to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1) the operator, 2) the loop system or 3) the keying devices. - Page 45 • Check LEDs on terminals 6, 7 and 9. Any of these ON will hold the Arm rotates up, but arm in the UP position. This indicates a shorted input. will not rotate down. • Check the LEDs on the loop detectors. Any ON will hold the arm in the UP position.
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Page 46: Accessories
5.3 ACCESSORIES The following accessory items are available for the model 1601 and 1602 barrier gate operators. Loop Detector Detectors plug directly into ports on circuit board simplifying wiring. P/N 9406-010 - Single channel detector. P/N 9405-010 - Two channel detector.