HOLEMAKER 35 Operator's Manual

Holemaker portable magnetic drilling machine

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HOLEMAKER 35
PNEUMATIC
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
WARNING!
,
BEFORE USE
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
.
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
EYE PROTECTION
HEARING PROTECTION
NEVER PLACE
LINE VOLTAGE
BEWARE OF
REQUIRED
REQUIRED
FINGERS NEAR
PRESENT
ROTATING
CUTTING AREA OR
MACHINE PARTS
MACHINE ARBOR
S
r e
a i
# l
D
a
e t
f o
P
r u
h c
a
e s

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Summary of Contents for HOLEMAKER 35

  • Page 1 HOLEMAKER 35 PNEUMATIC Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED...
  • Page 2: Table Of Contents

    Holemaker 35 Pneumatic Magnetic Drilling Machine Congratulations on the purchase of your Holemaker 35 Pneumatic magnetic drilling machine. Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. TABLE OF CONTENTS Important Safety Instructions ........3 - 4 Technical Data .
  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean • Cluttered areas and benches increase risk of injuries. 2. Consider Work Area Environment • Keep work area well lit. • Do not use tool in presence of flammable liquids or gases. 3.
  • Page 4 IMPORTANT SAFETY INSTRUCTIONS 12. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool periodically and if damaged, have repaired by authorized service facility. •...
  • Page 5: Technical Data

    85 PSI Air consumption 1400 l/min Motor Power 800Watt Arbor size 3/4” Weldon /19,05 mm/ Hole capacity with Holemaker cutter 35mm (1.38 in) Maximum drilling depth 25mm (0.98 in) Stroke 39mm (1.54 in) Magnet force on 25mm Plate 6,500 N...
  • Page 6: Special Instructions

    2. Remove any excessive mill scale or rust from surface to be drilled. 3. When drilling thin materials, it is recommend ed that you plac e a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force.
  • Page 7: Start Up And Operation

    START UP AND OPERATION CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP Principle of Annular cutter’s work This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters. Annular cutter (1) is located inside arbor body (2) and is fastened with grub screws (3). When fastening the cutter in the arbour, ensure that the grub screws are firmly tightened to avoid them coming loose during operation.
  • Page 8 Cutting - Choose a suitable lubricating fluid and fill the coolant tank. The cooling system is an integral part of the machine and should always be used. Warning: The cooling system works gravitationally, therefore it can be used only when in vertical position of the drilling machine. In other positions, a cutting paste should be used - Check workings of cooling system.
  • Page 9: Maintenance And Service

    MAINTENANCE AND SERVICE - Regularly grease the pinion and the teeth on the pinole sleeve. - All component parts should be cleaned and maintained with a thin oil film. - Use only clean, detergent-free oil with a density compliant with SAE 10 (90SSU) or lower.
  • Page 10: Basic Troubleshooting

    BASIC TROUBLESHOOTING 1. Magnetic base not holding securely • Material is too thin. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? • Check magnet face for unevenness, nicks and burrs. 2.
  • Page 11: Machine Parts Breakdown

    ITEM PART NUMBER DESCRIPTION SPMP35 MAIN BODY ASSEMBLY SPMP35 VALVE ASSEMBLY SPMP35 QUILL ASSEMBLY SPMP35 BEVEL GEAR T=39 ASSEMBLY, SPMP35 GEAR BOX COVER ASSEMBLY, SPMP35 BEARING NUT HOLDER, SPMP35 SLEEVE SPMP35 PINION SPMP35 DRIVER SPMP35 MAIN BODY BRACKET SPMP35 MOTOR HOSE ASSY SPMP35 GEARSHFT T=11, SPMP35...
  • Page 13 Part Number:SPMP3501 MAIN BODY ASSEMBLY ITEM PART NUMBER DESCRIPTION SPMP350101 MAIN BODY SPMP350102 BUSHING PERMAGLIDE SPMP350103 HEX. INSERT SCREW M8x6 SPMP350104 MAIN BODY PLATE SPMP350105 SCR, M4 x 10 FHSCS...
  • Page 14 INTERNAL RETAINING RING-47W 2.30 SPMP35 0231 O-RING 9x2 2.31 SPMP35 0232 O-RING 15,3x2,4 2.32 SPMP35 0233 O-RING 18x2 2.33 SPMP35 0234 O-RING 42x2 2.34 SPMP35 0235 SEAL, 4x8,2x4 2.35 SPMP35 0236 SEAL U2 012x18.4 2.36 SPMP35 0237 MALE PLUG, G3/8" 10mm 2.37...
  • Page 16 Part Number:SPMP350202 PISTON ASSY ITEM PART NUMBER DESCRIPTION 2.2.1 SPMP35020201 PISTON SPMP35020202 PISTON GEAR RACK 2.2.2 2.2.3 SPMP35020203 O-RING 39,2x3...
  • Page 17 Part Number:SPMP3503 QUILL ASSEMBLY SPMP3503 QUILL CARRIER SPMP3503 SPINDLE SPMP3503 DISTANCE SLEEVE SPMP3503 SPRING SPMP3503 SEAL SPMP3503 PLUNGER SPMP3503 NEEDLE BEARING RHNA303720 SPMP3503 BEARING BALL 6004 2RS SPMP3503 INTERNAL RETAINING RING 19W 3.10 SPMP3503 EXTERNAL RETAINING RING- 20Z 3.11 SPMP3503 INTERNAL RETAINING RING - 42W 3.12 SPMP3503...
  • Page 18 BEVEL GEAR T=39 ASSEMBLY Part Number:SPMP3504 SPMP350401 BEVEL GEAR T=39 ASSY / INCL. SLEEVE SPMP350402 BEARING NUT SPMP350403 BEARING BALL 61805 2RS SPMP350404 EXTERNAL RETAINING RING 25Z TYPE A SPMP350405 INTERNAL RETAINING RING 37W SPMP350406 HEX SET SCREW M5x10...
  • Page 19 BEVEL GEAR T=39 ASSY / INCL. SLEEVE Part Number:SPMP350401 4.1.1 SPMP35040101 SLEEVE 4.1.2 SPMP35040102 BEVEL GEAR T=39 SPMP35040103 4.1.3 BEARING BALL 6806 LLU SPMP35040104 4.1.4 EXTERNAL RETAINING RING 30z...
  • Page 20 GEAR BOX COVER ASSEMBLY Part Number:SPMP3505 SPMP350501 SPMP350502 SPMP350503...

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