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HOLEMAKER SM4X4
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
WARNING!
,
BEFORE USE
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
.
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
EYE PROTECTION
HEARING PROTECTION
NEVER PLACE
LINE VOLTAGE
BEWARE OF
REQUIRED
REQUIRED
FINGERS NEAR
PRESENT
ROTATING
CUTTING AREA OR
MACHINE PARTS
MACHINE ARBOR
S
r e
a i
# l
D
a
e t
f o
P
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Summary of Contents for HOLEMAKER SM4X4
- Page 1 HOLEMAKER SM4X4 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED REQUIRED...
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Page 2: Table Of Contents
Holemaker SM4X4 Portable Magnetic Drilling Machine Congratulations on the purchase of your Holemaker SM4X4 portable magnetic drilling machine. Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. TABLE OF CONTENTS Important Safety Instructions ........3 - 4 Power Supply Requirement . -
Page 3: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean • Cluttered areas and benches increase risk of injuries. 2. -
Page 4: Important Safety Instructions
® IMPORTANT SAFETY INSTRUCTIONS HMP45 OPERATOR’S MANUAL 12. Maintain Tools With Care 1. GENERAL SAFETY ADVICE • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. Drilling machine must not be used when: •... -
Page 5: Power Supply Requirement
If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The Holemaker must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. -
Page 6: Technical Data
Arbor bore ………………………………………………………. MT 3 Tool holder …………………………………. " Weldon) 19.05 mm Capacities: max. Holemaker cutter diameter …………..110 mm max. drilling depth with standard arbor ……..100mm Magnet Dead Lift (on 25 mm plate) ………....... 22000 N Dimensions: electromagnetic base …..........120x240 mm Length of the power cord ……………………....... -
Page 7: Special Instructions
2. Remove any excessive mill scale or rust from surface to be drilled. 3. When drilling thin materials, it is recommend ed that you plac e a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force. -
Page 8: Machine Operation
START UP AND OPERATION CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP Principle of Annular cutter’s work This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters. Annular cutter (1) is located inside arbor body (2) and is fastened with grub screws (3). When fastening the cutter in the arbour, ensure that the grub screws are firmly tightened to avoid them coming loose during operation. - Page 9 Before you cut Before positioning the machine on work piece always make sure that: - work piece is made of ferrous material - thickness of work piece is adequate for secure magnetic adhesion (mild steel - 10mm is recommended) - Ensure no part of magnet overhangs the steel workpiece - surface of steel under the magnet is flat - wipe, brush or sand down clean surface where you intended to place the drilling machine, so that you remove rust, paint, dirt etc which would reduce adhesive...
- Page 10 Cutting (continued) - Turn the motor on. Bring the cutter gently into contact with the work piece and slowly start to apply pressure on the cutter. Making a hole with an annular cutter should ideally be done in one pass. Do not peck drill.
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Page 11: Maintenance And Service
MAINTENANCE AND SERVICE - Every 250 hours of work check condition of carbon brushes. If their length is less than 5 mm they should be replaced with new genuine brushes. After replacement, new brushes should be run-in without load for about 20 min. Repair and service work is to be performed by authorized service agents only. -
Page 12: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. Magnetic base not holding securely • Material is too thin. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? • Check magnet face for unevenness, nicks and burrs. 2. -
Page 13: Machine Parts Breakdown
MACHINE PARTS LIST MACHINE BREAKDOWN... - Page 14 MACHINE PARTS LIST MACHINE PARTS LIST ITEM DESCRIPTION PART # FRAME, 4X4 07305 PRESSURE PLATE 07304 M5 - .8 X 25MM FLAT POINT SSS 07020 NUT, M5 - .8 0151181 MOTOR ASSEMBLY 120V 054001 GEAR RACK, 4X4 07323 SHCS, M6 - 1 X 25MM 0070538 WASHER, SPLIT M6 07016...
- Page 15 MACHINE PARTS LIST CONTROL PANEL AND ARBOR ASSEMBLY PARTS LIST ITEM DESCRIPTION PART # PANEL PLATE 054133 MOTOR SWITCH 055706 MAGNET SWITCH 056714 LED SOCKET ASSEMBLY 054134 LED INDICATOR ASSEMBLY 054135 ADHESIVE LOCKING PCB SUPPORT 054133-1 CIRCUIT BOARD 054127 ENCLOSURE 054126 SCR, CRPHMS M4 X 10 DIN 7985A 055710...
- Page 16 MOTOR ASSEMBLY MACHINE PARTS LIST...
- Page 17 MOTOR ASSEMBLY PARTS LIST MACHINE PARTS LIST ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # GEARCASE 07458 SHIFT PIN, LONG 07423 SEAL, LIP 24 X 47 X 7 04809 SHIFT LEVER II 07424 BEARING, BALL 6250 ZZ SHIELDED 04540 SNAP BUSHING LA6 07441 SEAL, LIP 35 X 56 X 10 04807...
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