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HOLEMAKER HMPRO75 Operator's Manual

Portable magnetic drilling machine

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HOLEMAKER PRO 50
HOLEMAKER HMPRO75
HOLEMAKER PRO 50
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
Holemaker Portable Magnetic Drilling Machine
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
OPERATOR'S MANUAL
BEFORE USE
BEFORE USE
EYE PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
S
r e
a i
# l
Ver: 1.03 14/07/2023
Ver: 1.10
14/08/2015
S
r e
a i
# l
Ver: 1.10
14/08/2015
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
WARNING!
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
.
.
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
D
a
e t
f o
P
r u
h c
a
e s
D
a
e t
f o
P
r u
h c
a
e s

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Summary of Contents for HOLEMAKER HMPRO75

  • Page 1 HOLEMAKER PRO 50 HOLEMAKER HMPRO75 HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL Holemaker Portable Magnetic Drilling Machine Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS...
  • Page 2: Table Of Contents

    Congratulations on the purchase of your Holemaker Pro 75 portable magnetic drilling machine. F: 07 3287 1115 W: www.industrialtool.com.au Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. TABLE OF CONTENTS Important Safety Instructions ........3 - 4 Power Supply Requirement .
  • Page 3: Important Safety Instructions

    HMPRO75 OPERATOR’S MANUAL IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean •...
  • Page 4 HMPRO75 OPERATOR’S MANUAL IMPORTANT SAFETY INSTRUCTIONS 12. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
  • Page 5: Power Supply Requirement

    If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The Holemaker must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances.
  • Page 6: Technical Data

    MT 3 Tool holder …………………………………. " Weldon) 19.05 mm Capacities: max. Holemaker cutter diameter …..…....75 mm max. drilling depth with standard arbor ………..75mm max. drilling depth with optional arbor ………..110mm Magnet Dead Lift (on 25 mm plate) ……….......
  • Page 7: Special Instructions

    2. Remove any excessive mill scale or rust from surface to be drilled. 3. When drilling thin materials, it is recommend ed that you plac e a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force.
  • Page 8: Machine Operation

    HMPRO75 OPERATOR’S MANUAL START UP AND OPERATION CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP Principle of Annular cutter’s work This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters.
  • Page 9 HMPRO75 OPERATOR’S MANUAL Before you cut Before positioning the machine on work piece always make sure that: - work piece is made of ferrous material - thickness of work piece is adequate for secure magnetic adhesion (mild steel - 10mm is recommended)
  • Page 10 HMPRO75 OPERATOR’S MANUAL Cutting - Choose a suitable lubricating fluid and fill the coolant tank. The cooling system is an integral part of the machine and should always be used. Warning: The cooling system works gravitationally, therefore it can be used only when in vertical position of the drilling machine.
  • Page 11: Maintenance And Service

    HMPRO75 OPERATOR’S MANUAL MAINTENANCE AND SERVICE - Every 250 hours of work check condition of carbon brushes. If their length is less than 5 mm they should be replaced with new genuine brushes. After replacement, new brushes should be run-in without load for about 20 min. Repair and service work is to be performed by authorized service agents only.
  • Page 12 HMPRO75 OPERATOR’S MANUAL D1 PRO D1 PRO Adjusting the gib clearance Adjusting the gib clearance Every 50 operation hours, or more often, check the gib clearance because it greatly Every 50 operation hours, or more often, check the gib clearance because it greatly influences the quality of drilled holes.
  • Page 13: Basic Troubleshooting

    HMPRO75 OPERATOR’S MANUAL BASIC TROUBLESHOOTING 1. Magnetic base not holding securely • Material is too thin. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? •...
  • Page 14 HMPRO75 OPERATOR’S MANUAL HMPRO75 MAGNETIC DRILLING MACHINE HOLEMAKER PRO 75 ITEM PART NUMBER SPPRO7501 FRAME ASSEMBLY SPPRO7502 MOTOR COMPLETE /230V SPPRO7503 PANEL PLATE ASSY SPPRO7504 GUARD ASSY SPPRO7505 PINION SHAFT ASSY SPPRO7506 ELECTRONIC CONTROL SYSTEM /230V SPPRO7507 SPOKE HANDLE INCLUDING KNOB (ASSY)
  • Page 15 HMPRO75 OPERATOR’S MANUAL SPPRO7501 FRAME ASSEMBLY ITEM PART NUMBER SPPRO750101 MAIN BODY ASSY SPPRO750102 D-RING STRAP SPPRO75S013 ELECTROMAGNETIC BASE SPPRO750104 SWIVEL BASE PLATE CLAMPING PLATE ARM SPPRO750105 SPPRO750106 ECCENTRIC SWIVEL BASE SHAFT SPPRO750107 SPECIAL NUT SPPRO750108 SPECIAL WASHER MT3 V2...
  • Page 16 HMPRO75 OPERATOR’S MANUAL SPPRO750101 MAIN BODY ASSEMBLY ITEM PART NUMBER SPPRO75010101 MAIN BODY 1.1.1 1.1.2 SPPRO75010102 PRESSURE PLATE SPPRO75010103 SLIDE INSERT 1.1.3 SPPRO75010104 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.4 SPPRO75010105 SPRING WASHER 1.1.5 SPPRO75010106 DISC SPRING 4,2x10x0,5 1.1.6 HEX SOCKET BOLT-M5X20 1.1.7...
  • Page 17 HMPRO75 OPERATOR’S MANUAL SPPRO7502 MOTOR COMPLETE 230V ITEM PART NUMBER SPPRO750201 MOTOR ASSY/230V GEARCASE ASSY SPPRO750202 SPPRO750203 PINION SHAFT z12, m=1, z24, m=1 ASSY SPPRO750204 PINION SHAFT z12, m=1,5 ASSY SPPRO750205 MOTOR HOUSING SPPRO750206 GEAR z50 MOTOR WIRE ASSY SPPRO750207...
  • Page 18 HMPRO75 OPERATOR’S MANUAL www.itmtools.com.au...
  • Page 19 HMPRO75 OPERATOR’S MANUAL SPPRO750201 MOTOR 230V ITEM PART NUMBER MOTOR COVER 2.1.1 SPPRO75020101 SPPRO75020102 GUIDE FAN 2.1.2 SPPRO75020103 ARMATURE ASSY /230V 2.1.3 SPPRO75020104 ARMATURE TOOTH END z8 2.1.4 SPPRO75020105 FIELD /230V 2.1.5 SPPRO75020106 UPPER HOUSING 2.1.6 SPPRO75020107 CROSS RECESSED PAN HEAD TAPPING SCREW 4x16 2.1.7...
  • Page 20 HMPRO75 OPERATOR’S MANUAL SPPRO750202 GEARBOX ITEM PART NUMBER SPPRO75020201 GEARCASE 2.2.1 SPPRO75020202 SPINDLE 2.2.2 SPPRO75020203 COOLANT COUPLING AMT2-H-19 2.2.3 SPPRO75020204 UPPER SPINDLE BEARING 6000 2Z P6 S 10x26x8, 2.2.4 SPPRO75020205 UPPER SPINDLE BEARING 6007 ZZ 35x62x14, 2.2.5 SPPRO75020206 BEARING 6205 LLU 25x51x15 2.2.6...
  • Page 21 HMPRO75 OPERATOR’S MANUAL SPPRO750203 PINION SHAFT z12, m=1, z24, m=1 ASSEMBLY ITEM PART NUMBER DESCRIPTION 2.3.1 SPPRO75020301 PINION SHAFT z12, m=1, z24, m=1 2.3.2 SPPRO75020302 HELICAL INPUT GEAR z47, m=1, m=17 2.3.3 SPPRO75020303 WOODRUFF KEY 3x3.7 2.3.4 SPPRO75020304 UPPER SPINDLE BEARING 628 2Z NTN 8x24x8...
  • Page 22 HMPRO75 OPERATOR’S MANUAL SPPRO7503 PANEL PLATE ASSEMBLY ITEM PART NUMBER DESCRIPTION SPPRO750301 PANEL PLATE SPPRO750303 SWITCH START-STOP, SPPRO750304 START-STOP WIRE, SPPRO750305 SWITCH MAGNET SPPRO750306 R.P.M WIRE www.itmtools.com.au...
  • Page 23 HMPRO75 OPERATOR’S MANUAL ELECTRICAL DIAGRAM www.itmtools.com.au...