HOLEMAKER PRO 60 HP Operator's Manual

Puncher, hydraulic power pack

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OPERATOR'S MANUAL

PUNCHER

PRO 60 HP, PRO 110 HP

HYDRAULIC POWER PACK

Puncher PRO 60 HP, PRO 110 HP

Puncher

HPP 700/1.5

Hydraulic Power Pack HPP 700/1.5

Hydraulic Power Pack

OPERATOR'S MANUAL

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS

ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .

Serial #............................................

Date of Purchase............................

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Summary of Contents for HOLEMAKER PRO 60 HP

Page 1 OPERATOR’S MANUAL PUNCHER PRO 60 HP, PRO 110 HP HYDRAULIC POWER PACK Puncher PRO 60 HP, PRO 110 HP Puncher HPP 700/1.5 Hydraulic Power Pack HPP 700/1.5 Hydraulic Power Pack OPERATOR’S MANUAL BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
Page 2 HOLEMAKER PRO 60 HP, PRO 110 HP & HPP 700/1.5 IMPORTED & DISTRIBUTED BY INDUSTRIAL TOOL & MACHINERY SALES 18 BUSINESS ST YATALA QLD 4207 AUSTRALIA INDUSTRIAL TOOL & MACHINERY SALES 07 3287 1114 07 3287 1115 sales@industrialtool.com.au www.industrialtool.com.au WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations, Industrial Tool &...
Page 3 HOLEMAKER PRO 60 HP, PRO 110 HP & HPP 700/1.5 TABLE OF CONTENTS GENERAL INFORMATION - 4 - 1.1. Application - 4 - 1.2. Technical data - 4 - 1.3. Maximum plate thickness - 6 - 1.4. Selecting punches for the most common inch plates - 9 - 1.5.
Page 4 Pack. 1.2. Technical data 148 mm (5.8’’) 379 mm (14.9’’) 1.2. Technical data 148 mm (5.8’’) 379 mm (14.9’’) PRO 60 HP PRO 60 HP 68 mm (2.7’’) 26 mm (1’’) 60 mm (2.4’’) 479 mm (18.9’’) 135 mm (5.3’’) 68 mm (2.7’’)
Page 5 GENERAL INFORMATION PRO 60 (110) HP / HPP 700/1.5 520 mm (20.5’’) 594 mm (23.4’’) PRO 60 HP PRO 110 HP Throat depth* 60 mm (2.36’’) 110 mm (4.33’’) Maximum hole diameter 27 mm (1.06’’) 27 mm (1.06’’) Maximum plate thickness** 13 mm (0.51’’)
Page 6 = 490–630 MPa = 630–750 MPa [mm] (70,000 psi) (70,000–90,000 psi) (90,000–110,000 psi) Inch equivalent Inch equivalent Inch equivalent Decim. Fract. Decim. Fract. Decim. Fract. PRO 60 HP 0.276 9/32 0.220 7/32 0.138 9/64 0.110 7/64 0.315 5/16 0.252 0.157 5/32 0.126 0.354...
Page 7 = 630–750 MPa Equivalent (70,000 psi) (70,000–90,000 psi) (90,000–110,000 psi) [mm×mm] Inch equivalent Inch equivalent Inch equivalent Decim. Fract. Decim. Fract. Decim. Fract. PRO 60 HP 16×8 0.630×0.315 0.252 0.157 5/32 0.126 18×9 0.709×0.354 0.283 9/32 0.177 11/64 0.142 9/64 18×11...
Page 8 = 630–750 MPa equivale [’’] (70,000 psi) (70,000–90,000 psi) (90,000–110,000 psi) Inch equivalent Inch equivalent Inch equivalent Decim. Fract. Decim. Fract. Decim. Fract. PRO 60 HP 5/16 0.3125 0.252 0.157 5/32 0.126 0.3750 0.315 5/16 0.197 13/64 0.157 5/32 7/16 0.4375...
Page 9 PRO 60 (110) HP / HPP 700/1.5 GENERAL INFORMATION 1.4. Selecting punches for the most common inch plates PRO 60 HP S235JR mild steel 355J2 G3 hard steel stainless steel < 490 MPa = 490–630 MPa = 630–750 MPa (70,000 psi) (70,000–90,000 psi)
Page 10 PRO 60 (110) HP / HPP 700/1.5 GENERAL INFORMATION PRO 110 HP S235JR mild steel 355J2 G3 hard steel stainless steel < 490 MPa = 490–630 MPa = 630–750 MPa (70,000 psi) (70,000–90,000 psi) (90,000–110,000 psi) Punch type Circul Circul Circul Oval Circular...
Page 11 GENERAL INFORMATION 1.5. Allowed parameters of extension cords Voltage 230 V / 50 Hz Cross Length [m] sectional area                      ...
Page 12 GENERAL INFORMATION Voltage 115 V / 50 Hz Cross Length [m] sectional area                            ...
Page 13 GENERAL INFORMATION PRO 60 (110) HP / HPP 700/1.5 1.6. Design 1.3. Design STOP/UP DOWN status LED depth stop control restrainer connector punch high-pressure hydraulic socket low-pressure hydraulic socket Fig. 1. Puncher design oil plug transport cap power ON/OFF switch air vent low-pressure hydraulic socket...
Page 14 SAFETY INSTRUCTIONS PRO 60 (110) HP / HPP 700/1.5 1.7. Equipment included 1.4. Equipment included The Puncher is supplied in a metal box. The included equipment consists of: Punching head 1 unit Metal box 1 unit 5 m (16.5 ft) hydraulic hoses and control cable 1 set Wrench 1 unit...
Page 15 SAFETY PRECAUTIONS 2. SAFETY PRECAUTIONS 1. Before beginning, read this Operator’s Manual and complete proper occupational safety and health training. 2. The machine must be used only with HPP 700/1.5 Hydraulic Power Pack. 3. The machine, hydraulic power pack, cables, and hoses must be used only in applications specified in this Operator’s Manual. 4. The machine and hydraulic power pack must be complete and all their parts must be genuine and entirely operational.
Page 16 START UP AND OPERATION 3. STARTUP AND OPERATION PRO 60 (110) HP / HPP 700/1.5 PRO 60 (110) HP / HPP 700/1.5 All safety precautions must be closely observed. 3.1. Mounting the punch and die 3.1. Mounting the punch and die 3.1.
Page 17 START UP AND OPERATION PRO 60 (110) HP / HPP 700/1.5 3.2. Connecting the hydraulic power pack firmly screw the high-pressure connector into the socket 1 (Fig. 6), and plug the low--pressure conne ctor into the socket 2 until it snaps into place. Then, connect the Connect the machine with the hydraulic power pack using the hydraulic hoses and control control cable to the connector 3 and plug the power cord of the hydraulic power pack cable. To do this, remove caps from the hydraulic sockets of the machine, firmly screw the ...
Page 18 START UP AND OPERATION 3.3. Positioning Hang the machine on the chain and position on a plate with the restrainer retracted above PRO 60 (110) HP / HPP 700/1.5 the punch tip as shown in Fig. 7. Set the position of the hole to be made in relation to the edge using the depth stop by loosening the four screws using the 6 mm hex wrench.
Page 19 START UP AND OPERATION PRO 60 (110) HP / HPP 700/1.5 3.4. Punching be indicated by the LED flashing every 0.1 seconds. At the end of the punching Operate the machine by holding both handles. The continuous LED light indicates the machine process the punch will return to the initial position.
Page 20 START UP AND OPERATION PRO 60 (110) HP / HPP 700/1.5 PRO 60 (110) HP / HPP 700/1.5 Fig. 9. Dismounting the punch Mount as shown in Fig. 4. Fig. 9. Dismounting the punch 3.6. Replacing the restrainer Mount as shown in Fig. 4. 3.6.
Page 21 START UP AND OPERATION PRO 60 (110) HP / HPP 700/1.5 3.7. Troubleshooting 1.16. Troubleshooting Problem Cause Solution Machine not working, Power ON/OFF switch in Set the power ON/OFF switch motor not running, and the position ‘O’. to the position ‘I’. status LED not lit.
Page 22 PRO 60 (110) HP / HPP 700/1.5 Problem Cause Solution Punch stuck in the plate. Too high thickness or too Choose a punch with a proper Motor running loud. high shear strength R diameter for the plate thickness. Increase in machine load the plate.
Page 23 ROUND PUNCH & DIE 5° INCLINED ROUND DIE Maximum plate TO SUIT HOLEMAKER TO SUIT HOLEMAKER thickness [mm] PRO 60 HP & PRO 110 HP PRO 60 HP & PRO 110 HP PRO 110 PRO 60 HP Size Die Part No.
Page 24 4.2. Balancer Allows suspending the machine, balancing its weight, and lifting/lowering the machine. Part number: M7-SP3220 (PRO 60 HP) M7-SP3400 (PRO 110 HP) 4.3. Crane 4.3. Crane Allows suspending the machine, balancing its weight, and moving the machine along with the Allows suspending the machine, balancing its weight, and moving the machine along power pack.
Page 25 ACCESSORIES The included equipment consists of: The included equipment consists of: Crane base 1 unit Crane arm 1 unit Left support 1 unit Right support 1 unit M8x16 screw 16 units 8.5 mm round washer 16 units Gas spring unit 1 unit Locking pin 2 units 44 mm washer 2 units...
Page 26 and place the 9 mm clips (5) into the grooves of the pivot pin. ACCESSORIES nting the crane base and the supports sition by placing the pins in location 1 from Fig. 12. To Lock the supports in this position by placing the pins in location 1 from Fig. 12. To join the base, put two 44 mm washers (2) between the base crane arm to the crane base, put two 44 mm washers (2) between the base and arm, and insert the pivot pin (3).
Page 27 ACCESSORIES PRO 60 (110) HP / HPP 700/1.5 lower force higher force higher lower Fig. 13. Mounting the machine and setting the force and height of the crane...
Page 28 ACCESSORIES PRO 60 (110) HP / HPP 700/1.5 PRO 60 (110) HP / HPP 700/1.5 4.4. Stationary work set 4.4. Stationary work set 4.4. Stationary work set Allows operating the machine in a stationary position. The dual foot switch functions as Allows operating the machine in a stationary position.
Page 29 ACCESSORIES Plug the machine control connector into the female socket and connect the control cable to Fig. 15. Mounting the guard Fig. 15. Mounting the guard the male socket of the foot switch junction box (Fig. 16). Plug the machine control connector into the female socket and connect the Plug the machine control connector into the female socket and connect the control cable to the male socket of the foot switch junction box (Fig.
Page 30 PRO 60 (110) HP / HPP 700/1.5 ACCESSORIES PRO 60 (110) HP / HPP 700/1.5 4.5. Guide Allows guiding the machine along the workpiece. 4.5. Guide Allows guiding the machine along the workpiece. 4.5. Guide Part number (for PRO 110 HP): PRW-0507-90-00-00-0 (two special washers included) Allows guiding the machine along the workpiece.
Page 31 PRO 60 (110) HP / HPP 700/1.5 ACCESSORIES to bring the lower, upper, and side bearings in close contact with the plate (3). Tighten the upper bearings in this position. Fig. 18. Mounting the guide Attach the guide to the machine with M8x16 screws and washers (4) using the 6 mm hex Attach the guide to the machine with M8x16 screws and washers (4) using the wrench, then tighten the wing screws 1 to press the die to the plate.
Page 32 ACCESSORIES 4.6. Tool box Designed for storing tools. Mount on the power pack with two M6x12 screws using the 4 mm PRO 60 (110) HP / HPP 700/1.5 hex wrench. Part number: WAD-HPP1040 (two M6x12 screws included)
Page 33 WIRING DIAGRAM PRO 60 (110) HP / HPP 700/1.5 5. WIRING DIAGRAM...
Page 34 PARTS LIST PRO 60 HP Parts list PUNCHER PRO-60HP v.1.06 ITEM PART NUMBER DESCRIPTION Q-TY KLC-000038 6 MM HEX WRENCH WITH HANDLE KLC-000036 4 MM HEX WRENCH WITH HANDLE WBJ-0507-14-00-00-0 DIE DRIFT WBJ-000001 WRENCH PJM-000010 TOOL CONTAINER PWD-0507-19-00-00-5 HYDRAULIC HOSES AND CONTROL CABLE...
Page 35 PARTS LIST PRO 60 HP Parts list PUNCHER PRO-60HP v.1.06 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
Page 36 PARTS LIST PRO 60 HP Parts list PUNCHER PRO-60HP v.1.06 ITEM PART NUMBER DESCRIPTION Q-TY TLJ-0507-03-00-00-0 GUIDING SLEEVE ASSY ZRY-0507-05-00-00-1 RESTRAINER ASSY WSP-0522-08-00-00-0 HANDLE SUPPORT ASSY PKR-0522-10-00-00-0 SUPPORT COVER ASSY NKR-0507-60-00-00-1 PUNCH NUT TLK-0522-02-00-00-0 PISTON ASSY PKR-0522-04-00-00-0 CYLINDER COVER ASSY...
Page 37 PARTS LIST PRO 60 HP Parts list PUNCHER PRO-60HP v.1.06 PDK-000020 ROUND WASHER 6.4 PDK-000023 ROUND WASHER 8.4 PDK-000155 SMALL ROUND WASHER 6.4 SZK-000001 QUICK COUPLING 1-4 BSP SZK-000002 QUICK COUPLING PVVM 1-4 NPT SRB-000354 LOW HEAD SOCKET CAP SCREW M6x16...
Page 38 PARTS LIST PRO 110 HP Parts list PUNCHER PRO-110HP v.1.07 ITEM PART NUMBER DESCRIPTION Q-TY KLC-000038 6 MM HEX WRENCH WITH HANDLE KLC-000036 4 MM HEX WRENCH WITH HANDLE WBJ-000001 WRENCH WBJ-0507-14-00-00-0 DIE DRIFT PJM-000010 TOOL CONTAINER KRB-000001 SNAP HOOK LNC-000008 CHAIN 1.5 m PWD-0507-19-00-00-5...
Page 39 PARTS LIST PRO 110 HP Parts list PUNCHER PRO-110HP v.1.07 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
Page 40 PARTS LIST PRO 110 HP Parts list PUNCHER PRO-110HP v.1.07 ITEM PART NUMBER DESCRIPTION Q-TY RKJ-0507-09-00-00-0 HANDLE ASSY TLK-0507-02-00-00-0 PISTON ASSY TLJ-0507-03-00-00-0 GUIDING SLEEVE ASSY PKR-0507-04-00-00-0 CYLINDER COVER ASSY ZRY-0507-05-00-00-1 RESTRAINER ASSY BLD-0507-06-00-00-0 ROTATION LOCK ZDR-0507-07-00-00-2 BUMPER WSP-0507-08-00-00-1 HANDLE SUPPORT ASSY PDK-000207 SEAL 1-4”...
Page 41 PARTS LIST PRO 110 HP Parts list PUNCHER PRO-110HP v.1.07 WZK-0507-10-04-00-0 UP BUTTON WIRE SET PRS-000317 SEAL O-RING 10.82x1.78 PRS-000321 SEAL O-RING 12.42X1.78 PRS-000299 SEAL O-RING 30.2x3 KRP-0507-01-00-00-1 BODY This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
Page 42 PARTS LIST HPP 700 Parts list HPP-700 220-240V v.1.09 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
Page 43 PARTS LIST HPP 700 Parts list HPP-700 220-240V v.1.09 ITEM PART NUMBER DESCRIPTION Q-TY OBD-0517-04-00-00-0 HOUSING WZC-0517-03-00-00-0 AMPLIFIER 2.7-0.17 L USZ-0517-02-02-00-0 MOTOR SEAL ZST-0517-99-00-06-0 TUBE 6 SET ZST-0517-99-00-07-0 TUBE 7 SET ZST-0517-99-00-08-0 TUBE 8 SET OBJ-0517-08-00-00-0 AMPLIFIER CLASP USZ-0517-09-00-00-0 RESERVOIR SEAL PDK-0517-10-00-00-0 ROUND WASHER PKR-0517-04-10-00-0...
Page 44 PARTS LIST HPP 700 Parts list HPP-700 220-240V v.1.09 ITEM PART NUMBER DESCRIPTION Q-TY ZST-0517-99-00-04-0 TUBE 4 SET ZST-0517-99-00-05-0 TUBE 5 SET DLW-0517-02-10-00-0 GLAND 1 DLW-0517-02-11-00-0 GLAND 2 KRP-000071 ELBOW COUPLING L=250, 3/8'' KRP-000072 STRAIGHT COUPLING L=315, fi12, M18x1.5 KRP-000003 STRAIGHT COUPLING 3/8"...
Page 45 PARTS LIST HPP 700 Parts list HPP-700 220-240V v.1.09 ITEM PART NUMBER DESCRIPTION Q-TY KLC-000008 5 MM HEX WRENCH SKR-0517-92-00-00-0 TOOL BOX * not shown in the drawing This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

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Pro 110 hp Hpp 700/1.5