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HOLEMAKER PRO 110
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
BEFORE USE
EYE PROTECTION
REQUIRED
S
r e
a i
# l
VER: 1.10 14/08/15
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
REQUIRED
NEVER PLACE
LINE VOLTAGE
FINGERS NEAR
PRESENT
CUTTING AREA OR
MACHINE ARBOR
D
a
e t
f o
.
BEWARE OF
ROTATING
MACHINE PARTS
P
r u
h c
a
e s
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Summary of Contents for HOLEMAKER PRO 100
- Page 1 HOLEMAKER PRO 110 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL EYE PROTECTION HEARING PROTECTION NEVER PLACE LINE VOLTAGE BEWARE OF REQUIRED...
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Page 2: Table Of Contents
Holemaker PRO 110 Portable Magnetic Drilling Machine Congratulations on the purchase of your Holemaker Pro 110 portable magnetic drilling machine. Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. TABLE OF CONTENTS Important Safety Instructions ........3 - 4 Power Supply Requirement . -
Page 3: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean • Cluttered areas and benches increase risk of injuries. 2. -
Page 4: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS 12. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility. •... -
Page 5: Power Supply Requirement
If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The Holemaker must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. -
Page 6: Technical Data
TECHNICAL DATA Supply voltage: ………………………………… 220-240V/ 50-60 Hz. Motor power ……………………………………………………. 1650 W Total power …………………………………………………….. 1800 W Machine speeds (under load): ………………..85/135/160/250 rpm Insulation class ………………………………………………….. First Arbor bore ………………………………………………………. MT 4 Tool holder …………………………………. " Weldon) 19,05 mm Capacities: max. -
Page 7: Special Instructions
2. Remove any excessive mill scale or rust from surface to be drilled. 3. When drilling thin materials, it is recommend ed that you plac e a steel plate under the work piece and Holemaker magnet area to increase magnetic holding force. -
Page 8: Machine Operation
START UP AND OPERATION CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP Principle of Annular cutter’s work This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters. Annular cutter (1) is located inside arbor body (2) and is fastened with grub screws (3). When fastening the cutter in the arbour, ensure that the grub screws are firmly tightened to avoid them coming loose during operation. - Page 9 Before you cut Before positioning the machine on work piece always make sure that: - work piece is made of ferrous material - thickness of work piece is adequate for secure magnetic adhesion (mild steel - 10mm is recommended) - Ensure no part of magnet overhangs the steel workpiece - surface of steel under the magnet is flat - wipe, brush or sand down clean surface where you intended to place the drilling machine, so that you remove rust, paint, dirt etc which would reduce adhesive...
- Page 10 Cutting - Choose a suitable lubricating fluid and fill the coolant tank. The cooling system is an integral part of the machine and should always be used. Warning: The cooling system works gravitationally, therefore it can be used only when in vertical position of the drilling machine. In other positions, a cutting paste should be used - Check workings of cooling system.
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Page 11: Maintenance And Service
MAINTENANCE AND SERVICE - Every 250 hours of work check condition of carbon brushes. If their length is less than 5 mm they should be replaced with new genuine brushes. After replacement, new brushes should be run-in without load for about 20 min. Repair and service work is to be performed by authorized service agents only. -
Page 12: Basic Troubleshooting
BASIC TROUBLESHOOTING 1. Magnetic base not holding securely • Material is too thin. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? • Check magnet face for unevenness, nicks and burrs. 2. -
Page 13: Machine Parts Breakdown
HMPRO110 ITEM PART NUMBER SPPRO11001 FRAME ASSEMBLY SPPRO11002 MOTOR COMPLETE 230V SPPRO11003 PANEL PLATE ASSY SPPRO11004 GUARD ASSY SPPRO11005 ELECTRONIC CONTROL SYSTEM /230V SPPRO11006 LOWER SLEEVE, SPPRO11007 PINION SHAFT ASSY SPPRO11008 SPOKE HANDLE INCLUDING KNOB (ASSY) SPPRO11009 COOLANT SYSTEM SPPRO11010 POWER CORD 230V 3x1,5 SPPRO1101004 STRAIN RIELIEF PG11... - Page 14 ITEM PART NUMBER DESCRIPTION SPPRO1100101 MAIN BODY ASSY SPPRO1100102 ELECTROMAGNETIC BASE SPPRO1100103 D-RING STRAP SPPRO1100104 HEX. SOCKET BOLT M8x35, SPPRO1100105 SPRING WASHER 8,2...
- Page 15 SPPRO1100101 MAIN BODY ASSY ITEM PART NUMBER SPPRO110010101 MAIN BODY 1.1.1 SPPRO110010102 PRESSURE PLATE 1.1.2 SPPRO110010103 SLIDE INSERT 1.1.3 SPPRO110010104 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.4 SPPRO110010105 SPRING WASHER 1.1.5 SPPRO110010106 DISC SPRING 4,2x10x0,5 1.1.6 SPPRO110010107 HEX SOCKET BOLT-M5X20 1.1.7 SPPRO110010108 ROUND WASHER 5,3 1.1.8 SPPRO110010109...
- Page 16 ITEM PART NUMBER SPPRO1100201 MOTOR /230V SPPRO1100202 GEARCASE ASSY DISTANCE SLEEVE 25,1x31,8x4 SPPRO1100203 SPPRO1100204 GEAR z46 SPPRO1100205 MOTOR WIRE ASSY SPPRO1100206 PINION SHAFT z=20 ASSY SPPRO1100207 MOTOR HOUSING SPPRO1100208 GEAR RACK SPPRO1100210 PINION SHAFT ASSY 14T, 2.10 SPPRO1100211 PINION SHAFT ASSY 19/25, 2.11 SPPRO1100212 PINION SHAFT ASSY z=14,...
- Page 18 ITEM PART NUMBER SPPRO110020101 MOTOR COVER 2.1.1 SPPRO110020102 GUIDE FAN 2.1.2 SPPRO110020103 ARMATURE ASSY 230V 2.1.3 SPPRO110020104 ARMATURE TOOTH END z8 2.1.4 SPPRO110020105 FIELD 230V 2.1.5 SPPRO110020106 UPPER HOUSING 2.1.6 SPPRO110020107 CROSS RECESSED PAN HEAD TAPPING SCREW 4x16 2.1.7 SPPRO110020108 SPRING WASHER 2.1.8 SPPRO110020109...
- Page 19 ITEM PART NUMBER SPPRO110020201 GEARCASE 2.2.1 SPPRO110020202 SPINDLE MT4 2.2.2 SPPRO110020203 METAL INSERT 2.2.3 SPPRO110020204 COOLANT COUPLING AMT2-H-19 2.2.4 SPPRO110020205 BEARING 6008 2Z 40x68x15 2.2.5 SPPRO110020206 BEARING 608 2Z 2.2.6 SPPRO110020207 BEARING, ROLL- 25x42x17 2.2.7 SPPRO110020208 SEAL 30x42x7 2.2.8 SPPRO110020209 SEAL 40x52x7 2.2.9 SPPRO110020210...
- Page 20 ITEM PART NUMBER DESCRIPTION 2.6.1 SPPRO110020601 GEARSHAFT, 20T 2.6.2 SPPRO110020602 GEAR, 29T 2.6.3 SPPRO110020603 HELICAL INPUT GEAR z45 2.6.4 SPPRO110020604 KEY,WOODRUFF #403 ITEM PART NUMBER DESCRIPTION 2.10.1 SPPRO110021001 SHAFT, PINION 14T 2.10.2 SPPRO110021002 GEAR, DUAL 33T / 39T 2.10.3 SPPRO110021003 kEY, SQ.
- Page 21 ITEM PART NUMBER DESCRIPTION 2.11.1 SPPRO110021101 PINION SHAFT 19/25 2.11.2 SPPRO110021102 GEAR, DUAL 31T/42T 2.11.3 SPPRO110021103 SQUARE KEY 3X3X38 ITEM PART NUMBER DESCRIPTION 2.12.1 SPPRO110021201 GEARSHAFT 14-1.5 mm 2.12.2 SPPRO110021202 GEAR, 33T 2.12.3 SPPRO110021203 SQUARE KEY 5x5x12 2.12.4 SPPRO110021204 EXTERNAL RETAINING RING- 18Z...
- Page 22 ITEM PART NUMBER DESCRIPTION SPPRO1100301 PANEL PLATE SPPRO1100303 SWITCH START-STOP SPPRO1100304 START-STOP WIRE SPPRO1100305 SWITCH MAGNET SPPRO1100306 LIGHT PIPE...
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Page 23: Electrical Diagram
ELECTRICAL DIAGRAM...
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