HOLEMAKER HMPRO50 Operator's Manual

HOLEMAKER HMPRO50 Operator's Manual

Portable magnetic drilling machine

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HOLEMAKER PRO 50
HOLEMAKER PRO 50
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
Holemaker Portable Magnetic Drilling Machine
OPERATOR'S MANUAL
BEFORE USE
BEFORE USE
EYE PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
S
r e
a i
# l
Ver: 1.10
14/08/2015
S
r e
a i
# l
Ver: 1.10
14/08/2015
WARNING!
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
WARNING!
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
,
ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
NEVER PLACE
REQUIRED
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
.
.
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
LINE VOLTAGE
BEWARE OF
PRESENT
ROTATING
MACHINE PARTS
D
a
e t
f o
P
r u
h c
a
e s
D
a
e t
f o
P
r u
h c
a
e s

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  • Page 1 HOLEMAKER PRO 50 HOLEMAKER PRO 50 Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL Holemaker Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS WARNING! ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL...
  • Page 2: Table Of Contents

    HMPRO50 OPERATOR’S MANUAL Congratulations on the purchase of your Holemaker Pro 50 portable magnetic drilling machine. Holemaker drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. TABLE OF CONTENTS Important Safety Instructions ........3 - 4 Power Supply Requirement .
  • Page 3: Important Safety Instructions

    HMPRO50 OPERATOR’S MANUAL IMPORTANT SAFETY INSTRUCTIONS WARNING! WHEN USING ELECTRICAL TOOLS BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE RISK OF FIRE ELECTRIC SHOCK AND PERSONAL INJURY READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE. 1. Keep Work Area Clean •...
  • Page 4 HMPRO50 OPERATOR’S MANUAL IMPORTANT SAFETY INSTRUCTIONS 12. Maintain Tools With Care • Keep tools sharp and clean for better and safer performance. • Follow instructions for lubricating and changing accessories. • Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
  • Page 5: Power Supply Requirement

    If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician. The Holemaker must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances.
  • Page 6: Technical Data

    MT 2 Tool holder …………………………………. " Weldon) 19.05 mm Capacities: max. Holemaker cutter diameter ………....52mm max. drilling depth with standard arbor ………..52mm max. drilling depth with optional arbor ….……..75mm Magnet Dead Lift (on 25 mm plate) ……….......
  • Page 7: Special Instructions

    3. When drilling thin materials, it is recommend ed that you plac e a steel plate under the work piece and Holemaker 2. Remove any excessive mill scale or rust from surface to be drilled.
  • Page 8: Machine Operation

    HMPRO50 OPERATOR’S MANUAL START UP AND OPERATION CAUTION: READ THE WHOLE INSTRUCTIONS MANUAL BEFORE ATTEMPTING TO START UP Principle of Annular cutter’s work This drilling machine’s spindle has a 19mm Weldon Shank type and is specifically designed for use with Annular cutters.
  • Page 9 HMPRO50 OPERATOR’S MANUAL Before you cut Before positioning the machine on work piece always make sure that: - work piece is made of ferrous material - thickness of work piece is adequate for secure magnetic adhesion (mild steel - 10mm is recommended)
  • Page 10 HMPRO50 OPERATOR’S MANUAL Cutting - Choose a suitable lubricating fluid and fill the coolant tank. The cooling system is an integral part of the machine and should always be used. Warning: The cooling system works gravitationally, therefore it can be used only when in vertical position of the drilling machine.
  • Page 11: Maintenance And Service

    HMPRO50 OPERATOR’S MANUAL MAINTENANCE AND SERVICE - Every 250 hours of work check condition of carbon brushes. If their length is less than 5 mm they should be replaced with new genuine brushes. After replacement, new brushes should be run-in without load for about 20 min. Repair and service work is to be performed by authorized service agents only.
  • Page 12: Basic Troubleshooting

    HMPRO50 OPERATOR’S MANUAL BASIC TROUBLESHOOTING 1. Magnetic base not holding securely • Material is too thin. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Does size of cutter exceed machine’s rated capacity? •...
  • Page 13: Machine Parts Breakdown

    HMPRO50 OPERATOR’S MANUAL HMPRO50 MAGNETIC DRILLING MACHINE HOLEMAKER PRO 50 ITEM PART NUMBER SPPRO5001 FRAME ASSEMBLY, SPPRO5002 MOTOR COMPLETE 230V, SPPRO5003 CONTROL PANEL 230V SPPRO5004 GUARD ASSY, SPPRO5005 STOP ROD SPPRO5006 LOWER SLEEVE, SPPRO5007 UPPER SLEEVE, SPPRO5008 SAFTY PIPE, SPPRO5009...
  • Page 14 HMPRO50 OPERATOR’S MANUAL SPPRO5001 FRAME ASSEMBLY ITEM PART NUMBER MAIN BODY ASSY SPPRO500101 SPPRO500102 D-RING STRAP SPPRO500103 ELECTROMAGNETIC BASE, SPPRO500104 SPRING WASHER 6,1 SPPRO500105 HEX. SOCKET BOLT M6x25 www.holemaker.com...
  • Page 15 HMPRO50 OPERATOR’S MANUAL SPPRO500101 MAIN BODY ASSEMBLY ITEM PART NUMBER SPPRO50010101 MAIN BODY 1.1.1 SPPRO50010102 PRESSURE PLATE 1.1.2 SPPRO50010103 SLIDE INSERT - LEFT 1.1.3 SPPRO50010104 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.4 SPRING WASHER 1.1.5 SPPRO50010105 SPPRO50010106 DISC SPRING 4,2x10x0,5 1.1.6 SPPRO50010107 HEX SOCKET BOLT-M5X20 1.1.7...
  • Page 16 HMPRO50 OPERATOR’S MANUAL SPPRO5002 MOTOR COMPLETE 230V ITEM PART NUMBER SPPRO500201 MOTOR ASSY/230V SPPRO500202 GEARCASE ASSY SPPRO500203 MOTOR HOUSING SPPRO500205 MOTOR WIRE ASSY SPPRO500207 NEUTRAL MOTOR WIRE ASSY SHIFT DRIVE PIN (USA-5) SPPRO500208 SPPRO500209 COMPRESSION SPRING (USA 5) 2.10 SPPRO500210 SHIFT LEVER 2.11...
  • Page 17 HMPRO50 OPERATOR’S MANUAL SPPRO500201 MOTOR ASSEMBLY ITEM PART NUMBER SPPRO50020101 MOTOR COVER 2.1.1 SPPRO50020102 GUIDE FAN 2.1.2 SPPRO50020103 ARMATURE ASSY 230V 2.1.3 SPPRO50020104 ARMATURE TOOTH END z12 2.1.4 SPPRO50020105 FIELD 230V 2.1.5 SPPRO50020106 UPPER HOUSING 2.1.6 SPPRO50020107 CROSS RECESSED PAN HEAD TAPPING SCREW 4x16 2.1.7...
  • Page 18 HMPRO50 OPERATOR’S MANUAL SPPRO500202 GEARBOX ASSEMBLY ITEM PART NUMBER SPPRO50020201 GEARCASE 2.2.1 2.2.2 SPPRO50020202 SPINDLE SPPRO50020203 GEAR RACK 2.2.3 SPPRO50020204 UPPER SPINDLE BEARING 6206 2Z P6 S 30x62x16 2.2.4 2.2.5 SPPRO50020205 UPPER SPINDLE BEARING 6005 25x47x12 SPPRO50020206 BEARING, NEEDLE RHNA 101610 2.2.6...
  • Page 19 HMPRO50 OPERATOR’S MANUAL SPPRO500217 PINION SHAFT z12, z20 ASSEMBLY ITEM PART NUMBER DESCRIPTION 2.17.1 SPPRO50021701 GEARSHAFT, 12T/20T (2x2) 2.17.2 SPPRO50021702 HELICAL INPUT GEAR z46 2.17.3 SPPRO50021703 WOODRUFF KEY 3x3.7 2.17.4 SPPRO50021704 BEARING, BALL- 8X22X7 SPPRO500218 PINION SHAFT Z=12 ASSY, ITEM...
  • Page 20 HMPRO50 OPERATOR’S MANUAL SPPRO5003 CONTROL PANEL ASSEMBLY ITEM PART NUMBER DESCRIPTION SPPRO500301 PANEL PLATE ASSY SPPRO500302 ELECTRONIC CONTROLLER SW-30M SPPRO500303 SWITCH START-STOP /230V SPPRO500304 SWITCH MAGNET SPPRO500305 METAL LOCK, SPPRO500306 INTERFERENCE ELIMINATOR, www.holemaker.com...
  • Page 21: Electrical Diagram

    HMPRO50 OPERATOR’S MANUAL www.holemaker.com...

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