Item
Brake System
Cooling System - Liquid
Oil System
Engine Oil (Pantera 7000)
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Recoil Starter
Shock Absorbers
Spark Plugs (ZR 4000)
Spark Plugs (Pantera 7000)
Valve Clearance (Pantera
7000)
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Fuel Filter (Pantera 7000)
Air Silencer (ZR 4000)
Chain Case
Chain Case - Lubricant
Heat Exchangers
Drive Clutch/Driven Clutch
Front & Rear Suspension
Maintenance
Periodic Maintenance Checklist
Interval Page
Daily
35
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily
12,30 Check for leakage, damage, obstructions, coolant
level
Daily
—
Check for leakage, damage, and injection/engine
oil level
2500 Mi/
29
Change oil and filter
Seasonal
Daily
13,33 Check for proper charge and tight connections
Daily
—
Check for proper operation
Daily
—
Check for damage, leakage, and wear
Daily
46
Check for proper operation and cleanliness
Daily
—
Check for proper operation, tightness of bolts, and
binding
Daily
22
Check for binding, sticking, proper operation, throt-
tle cable tension, and wear
Daily
39
Check for wear, cracks, and fraying
Monthly
Check length and width dimensions
Daily
47
Check for wear and damage
Weekly
—
Check for wear, damage, and tight connections
Weekly
12
Check for damage, leakage, and obstructions
Weekly
—
Check tightness
Weekly
—
Check rope for wear, fraying, and proper operation
Weekly 15,45 Check for fluid leakage and damage
Weekly
32
Check center electrode insulator color, carbon,
and gap
3500 Mi
31
Check center electrode insulator color, carbon,
and gap
5000 Mi/
32
Check/adjust
Seasonal
Weekly
44
Check for damage, loose components, and proper
adjustment
Weekly 42,43 Check/adjust as necessary
Weekly
48
Check for wear and damage
Weekly
—
Check for wear, damage, and fraying
Weekly
—
Check for damage, wear, obstructions, and leak-
age
5000 Mi/
—
Replace
2 years
Seasonal
—
Inspect/clean
Daily
25
Check lube level and for leakage
Seasonal
25
Replace
Monthly
—
Check for wear, leakage, and damage
Monthly 14,14 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Monthly 26, 26 Grease
Remarks
27