Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Winget Crocker CUMFLOW RP100XD MK2
Summary of Contents for Winget Crocker CUMFLOW RP100XD MK2
- Page 1 CUMFLOW RP100XD MK2 ROTATING PAN MIXER PARTS & OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel: ++ 44 (0) 1204 854650 Fax: ++ 44 (0) 1204 854663 crokersales@winget.co.uk parts@winget.co.uk service@winget.co.uk www.winget.co.uk...
- Page 3 INDEX SECTION 1 GENERAL INFORMATION 1.1. Company Details 1.2. Important Notice 1.3. Mixer Operational and Safety Requirements Installation Drawing SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS 2.1. Pre Installation Notes 2.2. Installation Instructions 2.3. Operating Instructions SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE 3.1.
- Page 4 The contents of this handbook although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages. Nor can we accept any liability whatsoever arising from the use of this manual howsoever caused.
-
Page 6: General Information
OPERATING MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP100XD MK2... - Page 8 • Description and quantity of parts required • The full address to which the parts are to be sent Winget Limited can accept no responsibility for incorrectly supplied parts unless the machine serial number, part number and a full description of the items required is given...
- Page 9 They are to a special shape and material to prolong wear life. They should not be modified in any way and only replaced with GENUINE ‘CROKER’ spares obtained from WINGET LIMITED. A daily check is advisable to ensure that the Blades/Wearing parts are secure and undamaged.
- Page 10 SAFETY FACTORS. REFER TO THE MANUFACTURERS BEFORE FITTING ANY NON STANDARD EQUIPMENT OR PARTS. THE MANUFACTURERS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY, UNLESS PREVIOUSLY AGREED IN WRITING. THE MANUFACTURERS WILL ACCEPT NO LIABILITY FOR DAMAGE TO PROPERTY, PERSONNEL OR THE MACHINE IF FAILURE IS BROUGHT ABOUT DUE TO SUCH MODIFICATIONS, OR THE FITMENT OF SPURIOUS PARTS.
-
Page 11: Electrical Services
RP100XD MK2 OPERATIONAL AND SAFETY REQUIREMENTS PRE-DELIVERY Drive coupling alignments, pan and star meshing of pan rack and drive gear. Operating clearances star blade to pan. Fixed blade to pan wall. Correct oil level in gearboxes. All grease points charged. Gear teeth greased. No load test. -
Page 12: Operation
Operating manuals and proprietary manufacturer’s specific instruction. Isolate electrical and other services to the mixer as section 6 above. Service at recommended intervals. Use Croker manufactured replacement parts available from WINGET LIMITED. Ensure all safety guards and interlocks are reinstated prior to operating mixer. - Page 13 Mixer star blades to be checked daily for damage. Pan rim and base wearing plates must be replaced before excessive wear causes distortion. Ensure mixing pan is rotating concentrically and pan base is rotating in horizontal plane. Mixer must not be stopped and started when there is mix in the pan. Refer to the Contract Drawing for scope of supply and the Site instruction notes outlining weights etc.
-
Page 14: Installation Drawing
INSTALLATION DRAWING... - Page 16 OPERATING MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...
-
Page 18: Pre-Installation
PRE-INSTALLATION On arrival of the equipment it is advisable to check that all packages listed on the consignment note have been received. The equipment must be offloaded using certified lifting gear of suitable capacity, by a competent person. An outline drawing and bolt hold plan is normally sent prior to the despatch of the machine and will enable preparations to be made for the installation. -
Page 19: Installation
INSTALLATION Please refer to the contract arrangement and site instructions as applicable. It is recommended that a concrete foundation (to take foundation bolts – not supplied) should be provided for the machine to be mounted on Before completing the installation, check that the main mixer frame is level with a spirit level. -
Page 20: Operating The Mixer
OPERATING THE MIXER Prior to start up, the following points should be checked:- That there is oil in a) the pan drive gearbox the star drive gearbox The mixing pan should be clear of loose nuts, bolts, spanners, etc as these will damage the fingers and blades. -
Page 21: Safety Notes
OPERATING THE MIXER SAFETY NOTES Never operate the mixer unless you have read and fully understand the contents of the Operators Manual Never operate the mixer whilst wearing loose fitting clothing Never reach inside the Pan whilst it is rotating Never operate any equipment unless you have received adequate training Cement, certain other minerals and organic compounds can cause skin irritation leading to Dermatitis. - Page 22 Decals and Instruction Plates are attached to the equipment to warn against hazards and assist in the safe operation of the equipment, if they become damaged or defaced they must be replaced. OPERATING INSTRUCTIONS FOUR WHEEL PAN TROLLEY The Four-Wheel Pan Trolley is designed to allow the safe and speedy removal and transportation of the pan and mixed materials to wherever they may be required within the plant.
- Page 23 firmly onto the lower fixed frame. When the material has been discharged the trolley can be braced as described above, the handle pulled backwards against the stops and the pan transported back to mixer where the pan can be easily and quickly positioned over the rack and lowered into place.
- Page 24 START PROCEDURE CROKER RP50XD, RP100XD & RP150XD RANGE MIXERS 1) Raise the mixing star assembly by way of the large hand wheel, rotate the wheel in a clockwise direction to raise the star assembly 2) Ensure the mixing pan is in place on the pan rack (gear) and correctly seated down. 3) Turn the power on at the red isolator switch on the control panel 4) Ensure the red emergency stop plunger on the front of the control panel is not depressed.
- Page 26 OPERATING MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...
-
Page 28: Electrical Controls
TECHNICAL SPECIFICATION OF CUMFLOW RP100XD MK2 Maximum Batch Capacity by Weight 163 kgs CAPACITIES: by Volume 113 litres Batch capacity and outputs will vary with material densities. FEED MATERIAL: Maximum Size 19 mm MIXER FRAME: Strongly constructed from welded Steel Channel MIXING PAN: Steel Base Pan removed by hand, forklift or with the aid of a special optional pan lifting trolley. - Page 29 900kg (approx) WEIGHTS (UNLADEN) Weight of additional pan 89kg (approx) PAN LIFTING TROLLEY RHS steel frame mounted on four industrial castors with tubular section handle...
-
Page 30: Maintenance Of Mixer
ISOLATE ELECTRICAL AND OTHER SERVICES TO THE MIXER (see separate section). Service at recommended intervals. Use Croker manufactured replacement parts available from WINGET LIMITED. Ensure all safety guards and interlocks are reinstated prior to operating the mixer Main items of wear (see Section 4). -
Page 31: Maintenance And Lubrication
MAINTENANCE AND LUBRICATION NOTE: ALWAYS ENSURE APPARATUS IS ISOLATED FROM MAINS SUPPLY BEFORE COMMENCING MAINTENANCE. IF NECESSARY A ‘PERMIT TO WORK’ SHOULD BE OBTAINED DAILY: Charge the grease points using Total EP2 Grease 2 (or equivalent) WEEKLY Lubricate Racks Apply Open Gear Lubricant (or equivalent) Pinions Apply Open Gear Lubricant ( or equivalent) Inspect and top-up if necessary. - Page 32 FIXED BLADES 6mm clear of pan base with the leading edge just touching the pan side. Adjust by moving the blade up or down its finger. MAINTENANCE FOR GEAR UNITS MAINTENANCE OF THE MOTORS The surface of the housing as well as the cover lattice of the fan bonnet should be kept clean in order not to endanger the cooling of the motor with dust and dirt.
-
Page 33: Lubrication Chart
LUBRICATION CHART... - Page 35 OPERATING MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...
- Page 38 RP100XD MK2 MIXING PAN & DRIVE CR540381 4 CU FT (0.11 CUBIC METRES CAP PAN) RP100 CR53100864 PLATE ADAPTOR MOUNTING 8S05D BOLT M12 X 40 17S06 WASHER SPRING M12 267S07 WASHER FLAT M12 CR210136 PAN RACK CR520179 CONICAL SHAFT CR560006 FELT SEAL CR150153 CONICAL SHAFT BEARING...
- Page 40 RP100XD MK2 STAR DRIVE ASSEMBLY CR22100906 MOTOR GEAR UNIT STAR DRIVE 2.2KW 240V 1PH (BH202) CR22100835 MOTOR GEAR UNIT STAR DRIVE 2.2KW 415V 3 PH (BH302) 555114900 SHIM GEAR MOTOR UNIT CR53100865 PLATE ADAPTOR GEAR MOTOR UNIT (BH302) 11S05C SCREW SET M12 X 25 17S06 WASHER SPRING M12 267S07...
- Page 41 RP100XD MK2 STAR DRIVE ASSEMBLY 267S07 WASHER FLAT M12 105S05 WASHER TAPER M12 61S05 NUT BINX M12 11S04G SCREW SET GEAR MOTOR UNIT M10 X 45 17S05 WASHER SPRING M10 267S06 WASHER FLAT M10 CR26100867 STAR ARM CHASSIS/FRAME...
- Page 43 RP100XD MK2 MIXING STAR ASSEMBLY CR529020 KEY CAP 11S05B SCREW SET M12 X 20 17S06 WASHER SPRING M12 CR210140 STAR MIXING CR329053 KEY FEATHER MIXING STAR CR219009C BLADE STAR CAST, RIBBED CR219009P BLADE STAR POLYUREATHANE, RIBBED CR219009SS BLADE STAR STAINLESS STEEL, RIBBED CR219009SP BLADE STAR POLYUREATHANE, NO RIBS, SMOOTH FINISH CR219009SC...
- Page 45 RP100XD MK2 MIXING STAR LIFTING ARRANGEMENT CR52100823 PIVOT SHAFT CR15100819 PIVOT SHAFT BEARING 40MM BORE 176S01 COVER NIPPLE GREASE CR26100816 PLATE, WHEEL, TAPERLOCK FITTING CR66100895 BUSH TAPERLOCK PLATE WHEEL CR54100821 CAM, PROXIMITY SWITCH (SEE CAM & PROXIMITY SWITCH) CR52100824 SHAFT, HANDWHEEL CR15100818 BEARING, HANDWHEEL SHAFT CR36100815...
- Page 47 RP100XD MK2 COVERS & GUARDS CR53100833 HOUSING ASSEMBLY PAN DRIVE MOTOR 11S05D SCREW SET M12 X 30 267S07 WASHER FLAT M12 61S05 NUT BINX M12 CR54100820 GUARD, CHAIN UPPER 7S04 NUT M10 17S05 WASHER SPRING M10 267S06 WASHER FLAT M10 CR53100814 COVER CHAIN LOWER 11S05D...
- Page 48 RP100XD MK2 COVERS & GUARDS 7S07 NUT PLAIN M20 CR54100839 GUARD PAN DRIVE GEAR/PAN RIM 11S04D SCREW SET M10 X 30 267S06 WASHER FLAT M10 17S05 WASHER SPRING M10 7S04 NUT M10 CR54100826 GUARD, PAN COVER SIDE, RH CR54100827 GUARD, PAN COVER SIDE, LH CR54100828 GUARD PAN COVER REAR, NOT ILLUSTRATED 11S03B...
- Page 49 PAGE INTENTIONALLY BLANK...
- Page 50 RP100XD MK2 PROXIMITY SWITCHES & CAM PARTS NOT ILUSTRATED CR22100878 SWITCH PROXIMITY, PAN CR22100886 SWITCH PROXIMITY, STAR LIFTING CR53100887 ANGLE BRACKET, SWITCH MOUNTING STAR LIFTING 11S02C SCREW SET M6 X 25 17S03 WASHER SPRING M6 267S04 WASHER FLAT M6 7S02 NUT M6 CR54100821 CAM, SWITCH OPERATING, STAR LIFTING...
- Page 51 RP100XD MK2 ELECTRICAL SWITCH GEAR PARTS NOT ILLUSTRATED CR22100907 CONTROL PANEL ASSEM, HIGH LEVEL MOUNTING 240V 1PH CR22100901 CONTROL PANEL ASSEM, HIGH LEVEL MOUNTING 415V 3PH CR53100873 BRACKET SUPPORT CONTROL PANEL MOUNTING 11S03C SCREW SET M8 X 30 267S05 WASHER FLAT M8 17S04 WASHER SPRING M8 61S03...
- Page 52 RP100XD MK2 DECALS AND LOGOS CROKER CUMFLOW RP100XD...
- Page 53 RP100XD MK2 DECALS AND LOGOS CR85100763 DECAL RP100XD V2003037 PLATE SERIAL NUMBER 101S05D RIVET POP V2003039 DECAL 'WINGET' MEDIUM V2003665 DECAL SLING POINT V2003598 DECAL BRITISH MADE V2004307 DECAL ELECTRICAL HAZARD V2004223 DECAL 'CE' MARK V2004229 DECAL OPERATORS HANDBOOK V2004744...
- Page 55 OPERATING MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...
- Page 57 PAGE INTENTIONALLY BLANK...
- Page 59 RP100XD PAN TROLLEY CR260392 HANDLE, TROLLEY CR260391 CHASSIS TROLLEY CR530485 SUPPORT PAN (IN PAIRS) 10S65 SPACER WASHER, AXLE (WHEN REQUIRED) CR440151 WHEEL ASSEMBLY INC ITEMS 5,6 & 7 CR440122 WHEEL RIM CR440125 BEARING ROLLER CR440123 TYRE CR440124 TUBE CR630105 BOSS, WHEEL RETAINER 69S03G BOLT 3/8'' UNF 107S14...
- Page 61 CR449002 WHEEL ASSEMBLY C/W BEARING CR449005 WHEEL CENTRE BUSH/SPACER 11S05P BOLT M12 x 80 61S05 NUT BINX M12 11S04D BOLT CASTOR RETAINING M10 x 30 267S06 WASHER FLAT M10 17S05 WASHER SPRING M10 7S04 NUT M10 V2004636 DECAL WINGET SMALL...
- Page 62 RP100XD MK2 ADDITIONAL PARTS REQUIREMENT MoD ADDITIONAL PARTS LISTED BELOW ARE NOT ILLUSTRATED V2005120 PLATE - NOMENCLATURE/INSCRIPTION 101S05D RIVET POP V2005132 TOOL KIT CR54100774 TOOL BOX 11S04B SCREW SET M10 17S05 WASHER SPRING M10 7S04 NUT M10...
-
Page 64: Electrical System
OPERATING MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM... - Page 75 OPERATING MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS...
- Page 77 7.1 NOISE DETAILS Measured in accordance with Article V of Directive 2000/14/EC Noise Emission in the Environment by Equipment for Use Outdoors the noise levels should not exceed 105Lwa...