Winget 100T Operators Handbook & Parts
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Winget 100T Operators Handbook & Parts

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MIXERS
100T 150T 175T
OPERATORS HANDBOOK
&
PARTS
YANMAR L48N5 & L48V5V ENGINES
December 2020
V603781
MarchSeptember 2016
WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England
Tel: +44 (0) 1204 854650
parts@winget.co.uk
service@winget.co.uk
www.winget.co.uk

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  • Page 1 MIXERS 100T 150T 175T OPERATORS HANDBOOK & PARTS YANMAR L48N5 & L48V5V ENGINES December 2020 V603781 MarchSeptember 2016 WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England Tel: +44 (0) 1204 854650 parts@winget.co.uk service@winget.co.uk www.winget.co.uk...

  • Page 2: Table Of Contents

    INTRODUCTION CONTENTS Section Page Section Page TECHNICAL INFORMATION INTRODUCTION Lubricants Introduction Mixer drum sealant Warranty Tyre pressures EU/UKCA/UKNI Declaration of Conformity Noise levels Safe Working Drum speed Decals Engines Lashing down & lifting points Dimensions OPERATION Yanmar L48 key start wiring Installation Yanmar L48 engines PARTS...

  • Page 3: Introduction

    Only trained operators should use this machine. Contact the C.I.T.B. or equivalent body for advice on training. These are the original instructions in the English Language issued by Winget Limited to comply with the requirements of Directive 2006/42/EC In this Handbook are WARNING notes. They are preceded by this symbol:...

  • Page 4: Warranty

    No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.
  • Page 5 INTENTIONALLY BLANK PAGE...
  • Page 6 INTENTIONALLY BLANK PAGE...
  • Page 7 SAFE WORKING Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook MACHINE MODIFICATION Any modifications to the machine will affect its working parameters and safety factors.
  • Page 8 SAFE WORKING ENGINE Starting any diesel engine can be dangerous in the hands of inexperienced people. Operators must be instructed in the correct procedures before attempting to start any engine. Always obtain advice before mixing oils; some oils are not compatible. If in doubt, drain and refill.

  • Page 9: Safe Working

    SAFE WORKING Never allow unqualified personnel to attempt to remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting equipment. Before maintenance work is begun, ensure that the engine is stopped. Always conform to service schedules except when an emergency calls for immediate action, or adverse conditions necessitate more frequent servicing.
  • Page 10 SAFE WORKING Remove starting handle. Keep hands clear of drum. Beware of electrical hazards. Battery isolator. Engine stop. Keep clear of chain drives. These surfaces may be hot.

  • Page 11: Lashing Down & Lifting Points

    SAFE WORKING Lashing Down & Lifting Points General Care should be taken when lifting or transporting the mixer to ensure that lifting or retaining straps are in good condition and the following procedures must be followed when lifting or lashing down to avoid causing unnecessary damage.
  • Page 12 SAFE WORKING Lashing Down It is recommended that unless the mixer is pulled up against a headboard or some form of substantial wheel chocks that two ratchet type webbing straps are used to retain the mixer, one pulling to the rear and one pulling to the front.

  • Page 13: Operation

    OPERATION INSTALLING THE MIXER ON SITE Welded to the mixer are lifting points. These are provided to assist with loading unloading mixer transportation across site. For mixer weights, see "Specifications" Never carry mixers by their lifting points on public roads. Do not tow four wheeled mixers across uneven ground.

  • Page 14: Yanmar L48 Engines

    OPERATION Yanmar L48 Description A Fuel cock B Engine speed lever E Starting key Electric starting the engine Open the fuel cock (A). Put the engine start lever to the RUN position (B). Turn the starting key (E) clockwise to START position.
  • Page 15 OPERATION Yanmar L48 Stopping the engine Press the red stop button located by the engine speed control. In an emergency pull the external Stop Cable. The engine should stop. Turn the starter key to the OFF position, Remove the key to prevent unauthorised use.
  • Page 16 OPERATION Yanmar L48 Manual starting in the event of a flat battery Description A Fuel cock B Engine speed lever C Decompression lever D Recoil starting handle Starting the engine Do not use the following procedure If the start key is not available, starting the engine with the start switch in the OFF position will damage the charging system.

  • Page 17: Mixer Drum Positions

    OPERATION Before mixing The operator must calculate the correct percentages of water and aggregates to be mixed. Cements can cause skin irritation; wear protective clothing, gloves and footwear. Mixer drum positions The locking plunger (54) holds the mixing drum in one of the following positions Charge and Mix (1) or Discharge (2).
  • Page 18 OPERATION At the end of the working day A Thoroughly clean out the mixing drum with water and gravel (not bricks) and rinse the mixer down to remove loose concrete or mortar. Stop engine, and remove the key to prevent unauthorised use of the machine.

  • Page 19: Lighting Board

    OPERATION INSTALLING/REMOVING THE LIGHTING BOARD (WHERE FITTED) Where a lighting board is supplied with the Mixer, follow the procedure below to install and remove the lighting board when preparing for road towing or for use on site. The board locates on the rear lower panel of the mixer and is secured by two threaded wing nuts.
  • Page 20 OPERATION...

  • Page 21: Servicing

    SERVICING SERVICE SCHEDULE IMPORTANT! (See also the relevant Engine Workshop Manual) For servicing the Yanmar engine, also refer to the Every day separate Engine Links & hinges: Lubricate. Operation Manual Shafts & bearings: Lubricate. Engine: Check fuel and lubricating oil levels. (see Engine Manual Check for oil and fuel leaks.

  • Page 22: Greasing And Lubrication

    SERVICING SERVICING PROCEDURE Drum drives Every week (or 50 hours running) Greasing and lubrication Drive chains: It is essential that oils and Lubricate drive chains (A) with a little grease used for servicing do engine oil. not become contaminated with sand or cement dust. Check the tension of the chains and adjust if necessary as follows: Every day...

  • Page 23: Bolt Torques

    SERVICING Bolt torques Air cleaner (continued) Every week for the first month, then Remove the cover and lift out the filter every three months element. Check the tightness of all bolts, nuts, and keys etc. Pay particular attention to Wipe down the inside of the filter housing engine mounting bolts.

  • Page 24: Oil Filter

    SERVICING Engine Lubrication Oil Engine Oil Filter (Cont) Place a suitable container under the oil Every 400 hours and after first month drain hose. Remove the hexagon drain or 50 hours plug and drain the oil. Note the L48V is Change the Oil Filter as follows: fitted with an oil drain tap in the sump.

  • Page 25: Fuel System

    SERVICING Fuel Filter Element Fuel Filter Element (Cont) Clean every 200 hours, replace every the red plug in the tank inlet strainer. 400 hours Turn the fuel cock/tap to the “ON” position Before removing the filter read the warnings in the "Safe working" section Check the system for leaks.

  • Page 26: Battery

    SERVICING BATTERY BATTERIES CONTAIN SULPHURIC ACID WHICH CAN CAUSE SEVERE BURNS AND PRODUCE EXPLOSIVE GASES. If the acid has been splashed on the skin, eyes or clothes flush with copious amounts of fresh water seek immediate medical aid. Check the battery as follows: Wear protective gloves and goggles.

  • Page 27: Mixing Drum Assembly

    513204000 can be obtained from any Winget distributor.) A Bolt the two blades into the drum base (1). Tighten the bolts with fingers only. Smear silicone sealant around the mating flanges of the cone (2) and drum base (3).
  • Page 28 SERVICING Mixing drum assembly (Cont) G Locate the clamping tool (7) into the two holes (8) of the drum clip. Tighten the tool securely using a suitable spanner. H Centralise the bridge piece (9) on the drum clip between the jaws of the clamping tool.

  • Page 29: Mixing Drum Drive Overhaul

    SERVICING D The bevel pinion assembly (d) must be Mixing Drum Overhaul set horizontally in the trunnion. Do this as follows: On reassembling the drum drive, after an Ensure that the drive chain (f) is overhaul, the following points must be correctly adjusted, then set the bevel observed: pinion assembly (d) horizontal by...

  • Page 30: Suspension Units

    3.10 SERVICING Suspension Units Tyres Two wheeled mixers, "Fast tow" Check the tyres for wear, damage and deterioration. suspension units require Check tyre pressures only when the tyres maintenance as they are a sealed unit. are cold. They have an internal construction of rubber rollers and have ends that are (see "specifications"...

  • Page 31: Technical Information

    Grease nipples Multis EP 2 Linkages and hinges 10W/30 or 20W/30 Noise levels of mixers. Measured in accordance with EC Directive 2000/14/EC Models 100T, 150T and 175T LPA 80 LWA 101 Drum speed Handbrake 22 rpm Tested to hold on a 5° & 10° slope with 600Kg of test weights applied...

  • Page 32: Dimensions

    TECHNICAL INFORMATION DIMENSIONS Weight (approx) L48 Eng 100T 150T 175T 100T 150T 175T A 1515 1650 1680 340kg 400kg 420kg B 1560 1730 1780 F 1000 1100 1110 Weight (approx) L48 Eng 100T 150T 175T 100T 150T 175T A 1805...

  • Page 33: Yanmar L48 Key Start Wiring

    TECHNICAL INFORMATION YANMAR L48 KEY START WIRING CIRCUIT In addition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature) TECHNICAL INFORMATION...
  • Page 35 PARTS Mixers 100T 150T 175T...
  • Page 37 Contents FOUR WHEEL MAINFRAME (100T & 150T) A - 1A COVERS & GUARDS (100T & 150T) A - 1B FOUR WHEEL MAINFRAME (175T) A - 2A COVERS & GUARDS (175T) A - 2B TWO WHEEL MAINFRAME (100T & 150T) A - 4...
  • Page 38 A - 1A 100T & 150T Mixers MCH-30...
  • Page 39 A - 1A FOUR WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description MAINFRAME, 100T 1 513340900 1A 513371700 11752/ PLATE, vent 1B 11S02A SCREW, set 1C 17S03 WASHER, spring MAINFRAME, 150T 1 513341000 1A 513371700 05813/ PLATE, vent...
  • Page 40 A - 1B 100T & 150T Mixers MCH-33...
  • Page 41 10 513341400 /11751 GUARD, belt L48N5SJ1S 100T 10 513341400 /05854 GUARD, belt L48N5SJ1S 150T 10A 513371600 11752/ GUARD, belt, L48V5VSJ1 engine, 100T 10B 513371500 05855/ GUARD, belt, L48V5VSJ1 engine, 150T STOP, rubber 12 513205300 16 513341500 PLATE, closing, 100T PLATE, closing, 150T...
  • Page 42 A - 2A 175T Mixers...
  • Page 43 A - 2A FOUR WHEEL MAINFRAME & TOW BAR Item Part no Description Serial no 2A 513358100 01726 / AXLE, front 8 475115000 02282 / WHEEL, cushion tyre, 405mm (16") dia 18 353830650 PIN, spirol 20 44S05G PIN, split 21 10S09 WASHER, flat 24 513269400 MAINFRAME...
  • Page 44 A - 2B 175T Mixers MCH-32...
  • Page 45 A - 2B COVERS & GUARDS Item Part no Serial no Description 5 513287000 TOP PLATE, engine housing 9 513286800 LID, engine housing 10 513248700 /05810 GUARD, belt, L48N5SJ1S 10A 513371400 05811/ GUARD, belt, L48V5VSJ1 12 513205300 STOP, rubber 16 513270300 PLATE, closing 22 241859000 PLUG, polythene...
  • Page 46 A - 4 100T & 150T Mixers MCH-6...
  • Page 47 A - 4 TWO WHEEL MAINFRAME & TOW BAR Item Part no Date Description - 513342200 MAINFRAME, assembly, 100T MAINFRAME, assembly, 150T - 513342300 1 513344200 MAINFRAME, 100T 1 513344300 MAINFRAME, 150T 2 513344000 EYE, towing 2A 513364700 COUPLING, towing...
  • Page 48 A - 4 100T & 150T Mixers...
  • Page 49 21 386102000 REFLECTOR, red, non triangular, rear of mudguard, not EU from serial nos below Following parts are not illustrated From serial nos 100T-09456, 150T-05103 22 386103000 REFLECTOR, white, non triangular front of mudguard 22A 513369300S BRACKET, reflector, white, straight...
  • Page 50 A - 5 175T Mixers MCH-6...
  • Page 51 A - 5 TWO WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description ……. 513345100 MAINFRAME, assembly MAINFRAME, 175T FT 1 513360200 2 513344000 EYE, towing 2A 513364700 COUPLING, towing 3 8S04E BOLT 3A 8S04L BOLT 4 267S06 WASHER, spring 5 59S03 6 513343800...
  • Page 52 A - 5 175T Mixers MCH-6...
  • Page 53 A - 5 TWO WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description 13H 10S05 WASHER 13J 44S03C PIN, split 14 475130700 WHEEL, assembly, 10" 14A V602717 RIM, wheel, 10" 14B 475123001 TUBE, inner 14C 475123002 TYRE, 10" 15 513361000 MUDGUARD, plastic 16 513361100...
  • Page 54 B - 1A 100T, 150T & 175T Mixers MD -18...
  • Page 55 63 513202800 GASKET 64 513199800 WASHER, tab 66 10S04 WASHER, flat 69A 200S03E SCREW, blade upper, 100T, obsolete, use SCREW, blade upper, 100T, metric 69A 301S06F 69 200S03G SCREW, blade lower, 100T, obsolete, use 69 301S06H SCREW, blade lower, 100T, metric...
  • Page 56 B - 1A 100T, 150T & 175T Mixers MD -18...
  • Page 57 B - 1A DRUM Item Part no Serial no Description 70 28S05G SCREW 71 104S03 NUT, imperial, obsolete, use 71 7S04 NUT, metric 72 41S05 WASHER, spring, imperial, obsolete, use 72 17S05 WASHER, spring, metric 76 41S07 WASHER, spring 85 10S03 WASHER, flat, imperial, obsolete, use 85 267S06 WASHER, flat, metric...
  • Page 58 B - 1B 100T, 150T & 175T Mixers MD - 19...
  • Page 59 36 513211500 36A 513212000 PLATE, upper (welded) 36B 513212000 PLATE, lower (welded) 38 513153000 GUARD, bevel gear 42 513152700 GUARD, chain, 100T 42 513203300 GUARD, chain, 150T & 175T 52 513345600 PINION, tilting 53 10S18 WASHER, flat 54 225514220 WASHER, felt...
  • Page 60 B - 1C 100T, 150T & 175T Mixers MD - 20...
  • Page 61 LINK, half 43 513150300 SPROCKET, bevel pinion shaft 44 513298900 PLATE, adjusting 45 513152500 SHAFT, bevel pinion, 100T 45 513158700 SHAFT, bevel pinion, 150T & 175T HOUSING, pinion shaft, 100T 46 513149800 46 513160700 HOUSING, pinion shaft, 150T & 175T...
  • Page 62 B - 1C 100T, 150T & 175T Mixers MD - 20...
  • Page 63 B - 1C DRUM DRIVE Item Part no Serial no Description 72 41S05 WASHER, spring 79 66S03C SCREW 80 66S03D SCREW 81 66S03AA SCREW 82 208S03F SCREW, c/sunk socket 85 10S03 WASHER, flat July '15...
  • Page 64 C - 5 100T, 150T & 175T Mixers...
  • Page 65 21 V2004220 WASHER, 'Special' 22 17S04 WASHER, spring 23 8S03D BOLT 24 305110550 KEY, parallel 25 397400200 BELT, 'V', 100T BELT, 'V', 150T & 175T 25 397400600 ………..……… CABLE, negative (See page C-6) 30 8S03D BOLT 31 267S05 WASHER, flat 32 61S03 NUT, self- locking “Binx”...
  • Page 66 C - 5A 100T, 150T & 175T Mixers...
  • Page 67 PULLEY 21 V2004220 WASHER, 'Special' 22 17S04 WASHER, spring 23 8S03D BOLT 24 305110550 KEY, parallel BELT, 'V', 100T 25 397400200 25 397400600 BELT, 'V', 150T & 175T ………..……… CABLE, negative (See page C-6) 30 8S03D BOLT 31 267S05 WASHER, flat 32 61S03 NUT, self- locking “Binx”...
  • Page 68 C - 6 100T, 150T & 175T Mixers ELP-37...
  • Page 69 C - 6 YANMAR L48N5SJ1 & L48V5VSJ1 (electric start) Battery, start switch & loom Item Part no Serial no Description 06737 / 100T 02719 / 150T & 175T 26 V2005211 CABLE, negative 60 109S11 BATTERY, 12 volt 61 11S02B SCREW, set...
  • Page 70 C - 6A 100T, 150T & 175T Mixers ELP-37...
  • Page 71 C - 6A YANMAR L48N5SJ1 (electric start) Emergency Stop Cable Item Part no Serial no Description 11195 / 100T 05637 150T 05604/ 175T 1 513370900 CABLE, emergency stop 2 267S04 WASHER, flat 3 V2006398 TIE, Cable, panel mount April '18...
  • Page 72 D - 1 100T, 150T & 175T Mixers...
  • Page 73 PLATE, serial — 101S05B RIVET, pop 3 504600900 DECAL, “Engine housing lid closed” 4 504694600 DECAL, “Safety Warning” 8 V2003039 DECAL, “WINGET” logo, 9 V2003038 DECAL, stripe, 2 colour 10 V2003101 DECAL, “Diesel fuel” 13 V2003665 DECAL, “Sling point” 14 V2003598 DECAL, “Britsh made”...
  • Page 74 D - 2 100T 150T & 175T Mixers...
  • Page 75 DECAL, “Remove start handle” 10 V2004289 DECAL, “Keep hands clear of drum” 11 V2004302 DECAL, Engine stop" 12 V601906 KIT, decals, 100T, 150T, 175T Each kit contains all of the decals required for one machine. 13 V2005218 DECAL "Key switch" 14 V2004796 DECAL "Do not disconnect battery"...
  • Page 76 D - 2A 100T 150T & 175T Mixers...
  • Page 77 D - 2A DECALS & PLATES Item Part no Serial no Description 1 V2005276 DECAL, " Engine cold starting" (Not used with L48V5V Engine) 2 V2005311 DECAL, "LWA 101" 4 V2005214 DECAL, "The recoil starter" 5 FSE357 DECAL, "Engine stop 6 V2005630 DECAL, "Locking Plunger"...
  • Page 78 D - 3 100T 150T & 175T Mixers...
  • Page 79 D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip July '15...
  • Page 81 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm.

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150t175t

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