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Issue 9 2015 Introduction It is assumed that personnel involved in either the assembly or repair of Winget Mixers will be familiar with the product, either through the operation of, or previous repair and maintenance work. It is not intended to be used by personnel who are neither familiar with the product nor mechanically inexperienced.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Repair & Maintenance Procedures The following procedures are based in part on the procedures issued to Distributors and the instructions should be used in conjunction with the appropriate Parts and Operators Manual or CD ROM.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Lifting Points A lifting point capable of supporting the weight of the mixer is incorporated into the trunnion. This lifting point is highlighted with an ISO ‘Hook’ symbol adjacent to the point.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 The suspension units are secured to the mainframe using six/eight bolts and nuts to remove, slacken the wheel nuts, jack up and support the mainframe on suitable supports.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 With taper roller bearings, tighten the nut then back off 1/4-1/2 a turn, check that the hub spins freely without to much end float, .004” is sufficient. Align the castle nut with the split pinhole in the stub axle and fit the retaining split pin.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Rear Axle-Four Wheel Tow Early 175T mixers have a separate rear axle bolted to the mainframe. Jack up and support the mainframe with the rear wheels clear of the ground. Remove the nuts, bolts and washers securing the axle to the mainframe and remove the axle assembly.
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Attach the special drum clip tool; available under part number 513204000 from your local Winget distributor, placing the pins of the tool into the holes in each end of the clip. (Refer to the illustration) Using a suitable spanner tighten the drum clip to the drum until it is secure.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Drum Blade Replacement NOTE: the drum on Honda powered mixers rotates anti-clockwise. on all others the rotation is clockwise, therefore Honda powered mixers use different blades.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Drum Shaft, Bearings and Drum Centre Remove the drum assembly as described previously. Lay the drum assembly on its side and release the lockwashers. Support the centre housing and remove the setscrews, which pass through the bevel gear and prise off the bevel gear.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 The locking plunger is held in place in the tilting wheel by a second smaller spiral pin. Knock out this pin and remove the locking plunger and spring.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 nuts and flat washers holding the gear. Push the bolts back through the gear, slide the gear forward and lift clear of the mainframe. Lift off the lower guard.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Remove the circlip from the groove within the housing and using a soft faced hammer knock the shaft and bearings out of the housing. The bearings can now be removed from the shaft.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 or subtracting shims between the thick packer and housing ensure the housing is horizontal in the trunnion and square to the rear plate. Re-check the chain tension and fully tighten the bolts and setscrews securing the housing, knock over the lockwashers.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Reassembly Fit the circlip into the groove within the trunnion journal and lubricate the outer circumference/bearing face with copperslip. Insert the nylatron bearing strip into the trunnion bearing, fit the “O” rings into their respective grooves within the bearing housing and pack the “O”...
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100T 150T 175T 'O' RING LOCATION 49S41 49S42 PACK ‘O’ RING CAVITIES AND NYLATRON BEARING WITH GREASE ON ASSEMBLY...
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175T. Start the engine and run test checking for unusual noises. Engine, Lister-Petter LT1/LV1-32 (100T & 150T) Lister-Petter LT1/LV1-10 (175T) PTO Shaft Clockwise Rotation. “CE” marked machines are fitted with ‘anti-kick back starting handles’ in order to comply with European legislation.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 On LT1/LV1-10 moving the sprocket on the shaft before fully inserting the gib head key and tightening the grubscrew. Check and adjust the chain tension by adding or subtracting engine shims. The tension is correct when the chain deflects approximately 5mm, or ½...
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HANDFED MIXERS YANMAR L48 TYPE D THROTTLE ENGINE THROTTLE CONTROL USED ON LATER L48 ENGINES FITTED TO 100T, 150T, 175T & 200T HANDFED MIXERS NOTE: SOME GOVERNOR LEVERS MAY ONLY HAVE TWO HOLES NOT THREE AS ILLUSTRATED WITH THE REGULATOR HANDLE IN THE “STOP “ POSITION...
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Battery Removal/Replacement The 12-volt battery is secured on the R/H side of the Yanmar engine within the engine housing for security. To remove, unscrew the ‘T’ handle from the stop control rod and remove the closing plate.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Lift the engine back into the mainframe and secure to the bed. Insert the bolts but do not fully tighten, refit the ‘V’ belt check the belt alignment, if the alignment is incorrect rectify by sliding the engine mounting plate and bracket back and forth on the engine bed, tighten the engine retaining bolts.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Refer to the wiring diagram for details of the connections between the motor, contactor and emergency stop button. Belt Drive Pulley/”V” Belt Removal/Replacement The drive pulley is mounted onto the motor extension shaft, and is secured with a feather key and grubscrew.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 To provide the reduction in speed necessary to drive the drum at a nominal 22 rpm the countershaft chain wheel and engine drive chain are replaced by a “V”...
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Reverse the procedure to refit taking care when selecting any replacement bolts to avoid damaging the charge windings behind the flywheel. Lift the engine back into the mainframe and secure to the bed. Insert the bolts but do not fully tighten, refit the “V”...
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 countershaft chain wheel and engine drive chain are replaced by a “V” belt and “V” drive pulleys. The engine is also mounted differently in that it is bolted to a height adjustable bedplate, similar to the electric 240/110V motor, Petter AC1-05 and Yanmar engines to allow for belt tensioning.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 two pulleys. When the tension is correct fully tighten all the bolts and recheck the tension. A belt running too tight will cause starting problems and the increased loadings will increase the rate of wear on the belt causing it to stretch prematurely and may also damage the reduction gear bearings.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Lashing Down & Lifting Points General Care should be taken when lifting or transporting the Mixer to ensure that lifting or retaining Straps are in good condition and the following procedures must be followed when lifting or lashing down to avoid causing unnecessary damage.
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Lifting the Mixer (Forklift/Telehandler) Using the tilting handwheel locking plunger, lock the drum upright as illustrated overleaf. If the wheels are immersed in dried concrete or mortar, free them before attempting to lift the mixer.
WORKSHOP MANUAL 100T, 150T & 175T SECTION 4 SERVICE SCHEDULES...
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Service Schedule Also refer to the Parts & Operators Handbook The engine will require additional services or adjustments in addition to those listed below. (See the appropriate Engine Operators Handbook or...
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WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 1988 Onwards Issue 9 2015 Battery (if fitted) Check terminals, clean if necessary, top up Drum Drive Inspect and lubricate the chain and teeth of the drum bevel gear and pinion.
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LUBRICATION POINTS Lub Point Type No of Points Drive Chains Wheels Wheel Hubs (Pneu) Grease Steering Joint Tilt Wheel...
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Linkages & Hinges Rubia B20W/30 Oil Pivots Rubia B20W/30 Oil Bearings Multis EP2 Grease (on assembly) Refer to your local oil supplier for a list of the locally available equivalent grades MIXER DRUM SEALANT Silicone Sealant Winget Part No : V2000772...
TECHNICAL INFORMATION ELECTRICALLY DRIVEN MIXERS WIRING CIRCUIT Electrical connections must only be made by a suitably qualified electrician.
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TECHNICAL INFORMATION YANMAR L40/48 KEY START WIRING CIRCUIT In adition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature)
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TECHNICAL INFORMATION LISTER-PETTER AC1-05 KEY START WIRING CIRCUIT...
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SECTION 7 NOISE LEVELS Noise Tests were carried out in accordance with EC Directive 79/113 on a 10 metre Hemisphere with the drum empty and rotating and in accordance with EC Directive 2000/14/EC again on a 10 metre hemisphere with the drum loaded and rotating.
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Yanmar L40 ARE-SE Standard Build (2000/14/EC) 10 metre 101Lwa Operators Ear 80Lpa Honda GX160K1 Standard Build (2000/14/EC) 10 metre 101Lwa Operators Ear 85Lpa 110/240 Volt Electric Motor (79/113 & 2000/14/EC) 10 metre 98Lwa Operators Ear 80Lpa...
FOUR WHEEL MAINFRAME & TOW BAR A - 2A Item Part no Serial no Description 1 513275200 / 01725 AXLE, rear 2 513203400 / 01725 AXLE, front 2A 513358100 01726 / AXLE, front 3 513274900 / 01725 BRACKET, front axle swivel 4 513154500 / 01725 SWIVEL, front axle...
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A - 2B 175T Mixers from February 1988 MCH-32...
A - 3 COVERS & GUARDS (Lister-Petter AC1-05 Electric Start) Item Part no Serial no Description 1 513286800 LID, engine housing 2 11S04C SCREW, set 3 267S06 WASHER, flat 4 555170000 SPACER 6 513205300 STOP, rubber 7 11S02A SCREW 8 267S04 WASHER, flat 9 61S02 NUT, Binx...
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A - 3 100T, 150T & 175T Mixers from February 1988...
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A - 3 COVERS & GUARDS (Lister-Petter AC1-05 Electric Start) Item Part no Serial no Description Continued>>> 60 513358500 BRACKET, battery (welded to chassis) 61 V2004120 62 V2004055 CLAMP 63 267S04 WASHER, flat 64 17S03 WASHER, spring 65 7S04 66 513358600 COVER, battery 67 11S04B SCREW, set...
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A - 4 100T & 150T Mixers from February 1988...
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A - 4 TWO WHEEL MAINFRAME & TOW BAR Item Part no Description Date - 513342200 MAINFRAME, assembly, 100T MAINFRAME, assembly, 150T - 513342300 1 513344200 MAINFRAME, 100T MAINFRAME, 150T 1 513344300 2 513344000 EYE, towing 2A 513364700 Nov-03 /...
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A - 4 100T & 150T Mixers from February 1988...
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804120 / REFLECTOR, red, non triangular, rear of mudguard, not EU from serial nos below Following parts are not illustrated From serial nos 100T-09456, 150T-05103 22 386103000 REFLECTOR, white, non triangular front of mudguard 22A 513369300S BRACKET, reflector, white, straight...
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A - 5 175T Mixers from February 1988 MCH-6...
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A - 5 TWO WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description ……. 513345100 02184 / MAINFRAME, assembly MAINFRAME, 175T FT 1 513360200 2 513344000 EYE, towing 2A 513364700 Nov-03 / COUPLING, towing 3 8S04E BOLT 3A 8S04L Nov-03 / BOLT 4 267S06...
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B - 1C 100T, 150T & 175T Mixers from February 1988...
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B - 1C DRUM DRIVE Item Part no Serial no Description 59 300204140 KEY, gib head 60 513211900 WASHER, tab 67 513211700 PACKER 68 513290700 PULLEY, ‘V’, for electric motors, Yanmar and Honda engines 71 104S03 72 41S05 WASHER, spring 79 66S03C SCREW 80 66S03D...
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C - 1 100T & 150T Mixer from February 1988...
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NOTE : ENGINE CHANGE Lister-Petter LT1-32 to LV1-32 From mixer serial numbers: 100T 07978 and 150T 03813. Early in 2005 the Lister-Petter LT1-32 was superseded by the LV1-32. The engines as complete assemblies are interchangeable as are consumable items such as filters etc.
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C - 1 100T & 150T Mixer from February 1988 ELP-...
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D - 2 DECALS & PLATES Item Part no Serial no Description 1 V2003105 DECAL, “100T”, Black DECAL, “100T” White (Not illustrated) 1 V602436 2 V2003106 DECAL, “150T” Black 2 V602437 DECAL, “150T” White (Not illustrated) 3 V2003107 DECAL, “175T” Black 3 V602438 DECAL, “175T”...
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D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip V601136, issue 02, 0296...
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NUMERICAL INDEX Built from February 1988 Part no. Page Part no. Page Part no. Page Part no. Page 22096210 B - 1A 208398800 C - 3 397400300 C - 5 513152700 B - 1B 30788101 C - 3 208398900 C - 3 411411275 C - 2A 513152901 B - 1A 30788102 C - 3...
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Part no. Page Part no. Page Part no. Page Part no. Page 513212300 B - 1B 513340800 A - 1B 513358700 C - 4 105S05 C - 2C 513248300 C - 1A 513340800 A - 2B 513358800 C - 4 107S14 B - 1B 513248400 C - 1 513340800 A - 3...
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Part no. Page Part no. Page Part no. Page Part no. Page 16S06C C - 3 267S06 A - 5 57S04D2 B - 1C 6S02D A - 1B 17S02 C - 3 267S06 C - 4 57S04D2 C - 2A 6S02D A - 3 17S03 A - 1A 267S06 C - 5...
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Part no. Page Part no. Page 902S02 A - 4 V2005208 D - 1 902S02 A - 5 V2005209 C - 6 EL375231 C - 1 V2005210 C - 5 EL375231 C - 1A V2005211 C - 6 EL60142480 C - 1 V2005213 C - 5 EL60150016 C - 1 V2005218 D - 2...
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CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...
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