Winget 200T Manual
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Winget 200T Manual

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WORKSHOP MANUAL
200T
MIXER
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 OLR
Tel:- ++ 44 (0) 1204 854650
service@winget.co.uk
parts@winget.co.uk
www.winget.co.uk
FROM 1998
ISSUE 6 2018

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  • Page 1 WORKSHOP MANUAL 200T MIXER WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLR Tel:- ++ 44 (0) 1204 854650 service@winget.co.uk parts@winget.co.uk www.winget.co.uk FROM 1998 ISSUE 6 2018...

  • Page 2: Table Of Contents

    WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 CONTENTS Section 1 Introduction Section 2 Repair and Service Procedures Section 3 General Arrangement Dimensions Section 4 Service Schedules Section 5 Lubrication Diagram Section 6 Wiring Diagrams Section 7 Noise Levels...

  • Page 3: Introduction

    WORKSHOP MANUAL 200T SECTION 1 INTRODUCTION...
  • Page 4 From 1998 Introduction It is assumed that Personnel involved in either the Assembly or repair of Winget Mixers will be familiar with the product, either through the operation of, or previous repair and maintenance work. It is not intended to be used by Personnel who are neither familiar with the product or mechanically inexperienced.

  • Page 5: Repair And Service Procedures

    WORKSHOP MANUAL 200T SECTION 2 REPAIR & SERVICE PROCEDURES...
  • Page 6 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Repair & Maintenance Procedures The following procedures are based in part on the procedures issued to Distributors and the instructions should be used in conjunction with the appropriate Parts and Operators Manual or Parts Microfiche.
  • Page 7 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Lifting Points A lifting point capable of supporting the weight of the mixer is incorporated into the rear leg of the mainframe. This lifting point is highlighted with an ISO ‘Hook’ symbol adjacent to the point.
  • Page 8 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Replacement of Drum Shaft, Bevel Gear and Bearings Remove the drum as described previously and turn upside down so that the assembly stands on the open mouth of the drum. Before removing the bevel gear from the drum base use suitably sized circlip pliers and remove the large circlip retaining the lower shaft bearing into the gear.
  • Page 9 200T DRUM CLIP FIXING...
  • Page 10 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Cut through the drum clip and remove. Lift off the drum cone. If necessary clean out the drum base. Clean any old silicone sealer and hardened concrete from around the drum flange.
  • Page 11 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Refitting Drum Assembly Using suitable lifting equipment lift the drum assembly, check the drum shaft is clean and referring to the Drum Adjustment illustration coat the drum shaft (J) and trunnion with anti-seize compound at (A).
  • Page 13 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 condition of the bushes and replace and/or lubricate as required. Note, very occasionally new bushes will require reaming to size. Reassemble the tilting bracket in reverse order lubricating bushes with engine oil.
  • Page 14 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Bevel Pinion Shaft and Housing Follow the procedures described earlier and remove the drum, bevel gear guard and disconnect the countershaft bevel pinion drive chain. Rotate the trunnion until it reaches its highest point and lock in place. Remove the gib head key securing the sprocket to the bevel pinion shaft.
  • Page 15 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 that when assembled the head of the bolts will be sandwiched between the trunnion rear plate and the bevel pinion shaft drive sprocket. Work the bevel pinion housing back into the trunnion and through the adjusting plate.
  • Page 16 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 The ‘V’ belt drive pulley for the Yanmar differs from the electric motor in that it has a smaller diameter and is retained by means of a taper lock bush.
  • Page 17 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 chain tension or ‘V’ belt pulley tension, adjust the tension as necessary. On LT1/LV1 diesel engines adjust the shimming below the engine (see ‘engines’), on 240V electric drive machines and Yanmar electric start diesel engines move the motor/engine either upwards or downwards on the threaded adjusters as required.
  • Page 18 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 For details on engine services or overhauls, changing engine oils, filters and bleeding the fuel system refer to the engine operator’s handbook or engine workshop manual. Note, the engine is set to run at 1500 rpm and rotates clockwise at the flywheel end.
  • Page 19 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 handles are fitted to the Yanmar engines, instead a recoil rope starter is fitted as an ‘emergency’ back up starting device in the event that the electrical starting system should fail. Note, starting the engine with the recoil in the absence of the battery or start key may damage the charging system.
  • Page 20 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 mounting plate and carefully lift the engine out of the housing. Turn the engine through 180’ to access the drive pulley and rest the engine back on the mounting plate taking care it does not topple off.
  • Page 21 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Note, locking off the stop button prevents any un-authorised person from starting the equipment BUT does not isolate the electricity supply, before carrying out any work on the motor, contactor or enclosure isolate the supply at the main distribution board and attach a suitable ‘locked out’...

  • Page 22: General Arrangement Dimensions

    WORKSHOP MANUAL 200T SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
  • Page 23 DIMENSIONS & GENERAL ARRANGEMENT Dimensions are in millimetres Overall length 2208 Overall width 1320 Overall height 1825 Loading height 1130 Discharge Height Weight (approx) 600Kg...

  • Page 24: Service Schedules

    WORKSHOP MANUAL 200T SECTION 4 SERVICE SCHEDULES...
  • Page 25 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Service Schedule The engine will require additional services or adjustments in addition to those listed below. (See the appropriate Engine Operators Handbook or Workshop Manual) Daily: (8) Hours Before Work Lubricate all grease points.
  • Page 26 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 1998 Monthly: (100 Hours) The above and the following: Check tightness of nuts, bolts etc. Every 3 Months: (300 Hours) The above and the following: Engine Change air filter element Change lubrication oil and filter...

  • Page 27: Lubrication Diagram

    WORKSHOP MANUAL 200T SECTION 5 LUBRICATION DIAGRAMS...
  • Page 28 LUBRICATION POINTS Lub Point Type No of Points Drive Chains Trunnion Pivots Grease Tilt Chain Wheels Steering Joint Tilt Wheel Grease...
  • Page 29 Linkages & Hinges Rubia B20W/30 Oil Pivots Rubia B20W/30 Oil Bearings Multis EP2 Grease (on assembly) Refer to your local oil supplier for a list of the locally available equivalent grades MIXER DRUM SEALANT Silicone Sealant Winget Part No : V2000772...

  • Page 30: Wiring Diagrams

    WORKSHOP MANUAL 200T SECTION 6 WIRING DIAGRAMS...
  • Page 31 200T ELECTRICAL WIRING DIAGRAM ELECTRICALLY DRIVEN MIXERS WIRING CIRCUIT Electrical connections must only be made by a suitably qualified electrician or competant person Reset Switch and Cover To Supply Stop/Start Control Box (Contactor Enclosure) Earth Earth 1L1 3L2 5L3 Earth...
  • Page 32 TECHNICAL INFORMATION YANMAR L40/L48 KEY START WIRING CIRCUIT In adition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature)

  • Page 34: Noise Levels

    WORKSHOP MANUAL 200T SECTION 7 NOISE LEVELS...
  • Page 35 SECTION 7 NOISE LEVELS Noise Tests were carried out in accordance with EC Directive 79/113 on a 10 metre Hemisphere with the drum empty and rotating and in accordance with EC Directive 2000/14/EC again on a 10 metre hemisphere with the drum loaded and rotating.

  • Page 36: Special Tools

    WORKSHOP MANUAL 200T SECTION 8 SPECIAL TOOLS...
  • Page 37 200T SPECIAL TOOLS 513204000 DRUM CLIP TOOL...
  • Page 38 200T SPECIAL TOOLS 513204000 CLAMP-DRUM CLIP...

  • Page 39: Parts Listings

    WORKSHOP MANUAL 200T SECTION 9 PARTS LISTING...
  • Page 40 200T MAINFRAME AND FRONT AXLE...
  • Page 41 200T MAINFRAME AND FRONT AXLE 513357100 MAINFRAME 513324900 AXLE FRONT 353308200 PIN SPLIT 10S31 WASHER FLAT 513315100 PIN SWIVEL 513315200 BAR TOWING 61S05 NUT BINX 11S05D SCREW SET 475115000 WHEEL SOLID 513198500 WHEEL STEEL 513324700 COLLAR 8S02H BOLT 61S02 NUT BINX...
  • Page 42 200T SHEETMETAL AND PANELS...
  • Page 43 200T PANELS 513326000 PLATE TOP 52S02C SCREW SET COUNTERSUNK HEAD 11S03A SCREW SET 17S03 WASHER SPRING 17S04 WASHER SPRING 7S02 7S03 513325800 STRUT COVER 11S03D SCREW SET 61S03 NUT BINX 513325500 COVER ENGINE/MOTOR 7S04 267S06 WASHER FLAT 11S04E SCREW SET...
  • Page 44 200T DRUM ASSEMBLY CAREFULLY REMOVE THE RUBBER SEALS FROM THE DRUM BEARINGS, PACK WITH GREASE THEN REFIT SEALS. INSTALL THE DRUM SHAFT AND BEVEL GEAR INTO DRUM BASE AND FINGER TIGHTEN THE RETAINING SCREWS, ITEM 17. CHECK THE GAP BETWEEN THE EDGE OF THE BEVEL THE GEAR AND DRUM (DUE TO MANUFACTURING TOLERANCES).
  • Page 45 200T DRUM ASSEMBLY 513323902 DRUM TOP 513324000 DRUM BASE 513324100 CLIP DRUM 513324200 BRIDGE PIECE V2000772 ADHESIVE FLEXIBLE 513324300 DRUM BLADE 16S09D SCREW SLOTTED 17S05 WASHER SPRING 7S04 513305200 GEAR BEVEL 513371203 SHIM, 2 MM THICK 513371202 SHIM, 1.0MM THICK 513371201 SHIM, 0.5MM THICK...
  • Page 46 200T TRUNNION AND TILT WHEEL COAT LOCKING PLUNGER ITEM 27 AND BORE OF ITEM 22 LIBERALLY WITH COPPERSLIP ON ASSEMBLY WHEN THE LOCKING PLUNGER ITEM 27 IS INSERTED INTO THE BEARING HOUSING, ITEM 33, THE TRUNNION ITEM 1 SHOULD BE HORIZONTAL IN THE...
  • Page 47 200T TRUNNION + TILT WHEEL 513354000 TRUNNION 513316600 COVER REAR CHAIN 11S02AA SCREW SET 17S03 WASHER SPRING 131S01 NIPPLE GREASE 176S01 CAP NIPPLE 315803100 GREASE PLUG 513316500 GUARD DRUM GEAR 11S03B SCREW SET 17S04 WASHER SPRING 7S03 513316300 GUARD-UPPER 513316400...
  • Page 48 200T DRUM DRIVE SPROCKETS 32 AND 20 MUST BE ALIGNED ON ASSEMBLY, ADJUST POSITION OF ITEM 20 ON BEVEL PINION SHAFT, ITEM 5 THE BEVEL PINION HOUSING SHOULD BE PERPENDICULAR TO THE REAR FACE OF THE TRUNNION WHEN CORRECTLY FITTED...
  • Page 49 200T DRUM DRIVE 300110845 KEY TAPER GIB HEAD 513310700 PINION 132362000 CIRCLIP 88S05D BEARING 513310300 SHAFT 513305400 HOUSING 88S15D BEARING 513152400 SHIM PACK 1 SET 513324400 WASHER LOCK STRIP 11S05H SCREW SET 513298900 PLATE 11S04C SCREW SET 267S06 WASHER FLAT...
  • Page 50 200T LISTER-PETTER LT1/LV1 BUILD 10 EXPORT HANDLE EEC HANDLE...
  • Page 51 200T LISTER-PETTER LT1/LV1-10 354051000 ENGINE LT1/LV1-10 (EXPORT) (WITHOUT ANTI KICKBACK) 354054100 LT1/LV1-10 LKB UK/EEC (ANTI KICKBACK) (WITH ANTI KICKBACK) EXPORT NON ANTI KICKBACK HANDLE UK-EEC ANTI KICKBACK HANDLE 61S05 NUT BINX 267S07 WASHER FLAT 105S05 WASHER TAPERED 8S05J BOLT 513267400...
  • Page 52 200T YANMAR L40/L48 ARE-SE ENGINE SECURE SCREW ITEM 23 WITH THREADLOCK IT MAY BE NECESSARY TO INSTALL THE ENGINE SO SLIGHTLY SHORTEN THE THAT THE UPPER AND LOWER PULLIES TWO STUDS ITEM 40 PRIOR AND ‘V’ BELT ARE CORRECTLY TO FITMENT...
  • Page 53 200T YANMAR L40/L48 ARE-SE ENGINE V2005210 ENGINE, YANMAR L40/L48 ARE-SE 513361600 PIPE EXHAUST 153S02 CLAMP EXHAUST 267S04 WASHER FLAT 17S03 WASHER SPRING 513362300 ROD ENGINE STOP 254820000 GROMMET, OPEN, FITTED IN CLOSING PLATE 7S02 V2005213 HANDLE 'T' ENGINE STOP 267S04...
  • Page 54 200T YANMAR ELECTRICAL SYSTEM TAKE CARE WHEN FITTING THE BATTERY THAT THE BATTERY TERMINALS DO NOT SHORT OR ARC OUT ON THE ENGINEOR SHEETMETAL WORK...
  • Page 55 200T YANMAR ELECTRICAL SYSTEM V2005211 CABLE, NEGATIVE EARTH 267S07 WASHER FLAT 17S06 WASHER SPRING 7S05 109S11 BATTERY 12 VOLT 11S02B SCREW SET 267S04 WASHER FLAT 17S03 WASHER SPRING 7S02 513362000 COVER BATTERY 513361900 CLAMP BATTERY 52S02E SCREW COUNTERSUNK 513361700 ROD BATTERY CLAMP...
  • Page 56 200T 240 VOLT ELECTRIC MOTOR...
  • Page 57 200T 240VOLT ELECTRIC MOTOR 202438000 MOTOR 240V 11S04D SCREW SET 7S04 17S05 WASHER SPRING 304710840 KEY PARALLEL 57S04D2 SCREW GRUB 513333500 PULLEY VEE 397400100 BELT VEE 513335900 PLATE MOTOR MOUNTING 513333100 STUD 7S05 17S06 WASHER SPRING 8S05E BOLT 267S07 WASHER FLAT...
  • Page 58 200T 240 VOLT START-STOP SWITCH...
  • Page 59 200T START/STOP SWITCHES-240 VOLT ELECTRIC 208392500 SWITCH-STARTER OVERLOAD RELAY-SUPPLIED WITH STARTER 16S06C SCREW RD/HEAD 267S03 WASHER FLAT 17S02 WASHER SPRING 7S01 208880000 SWITCH STOP 11S01D SCREW SET 267S03 WASHER FLAT 17S02 WASHER SPRING 7S01 131770010 TUBE CONDUIT 20MM 131271000 COUPLING 20MM...
  • Page 60 200T DECALS AND LOGOS...
  • Page 61 200T DECALS AND LOGO'S V2003110 DECAL 200T V2003037 PLATE SERIAL NUMBER 101S05D RIVET 504600900 DECAL ENGINE HOUSING 504694600 DECAL SAFETY V2003039 DECAL WINGET V2003038 DECAL STRIPE V2003101 DECAL DIESEL V2003665 DECAL LIFTING POINT V2003598 DECAL BRITISH MADE V2004307 DECAL ELECTRICAL HAZARD...
  • Page 62 200T DECALS AND LOGOS...
  • Page 63 INTENTIONALLY BLANK PAGE...
  • Page 64 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...

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