Winget 100T Workshop Manual
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Winget 100T Workshop Manual

Handfed mixers
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WORKSHOP MANUAL
100T, 150T & 175T
HANDFED MIXERS
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 OLR
Tel: ++ 44 (0) 1204 854650
service@winget.co.uk
parts@winget.co.uk
www.winget.co.uk
ISSUE 01 2021
FROM 2015 ONWARDS

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  • Page 1 WORKSHOP MANUAL 100T, 150T & 175T HANDFED MIXERS WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLR Tel: ++ 44 (0) 1204 854650 service@winget.co.uk parts@winget.co.uk www.winget.co.uk ISSUE 01 2021 FROM 2015 ONWARDS...

  • Page 2: Table Of Contents

    WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 01 2021 CONTENTS Section 1 Introduction Section 2 Repair and Service Procedures Section 3 General Arrangement Dimensions Section 4 Service Schedules Section 5 Lubrication Diagram Section 6...

  • Page 3: Introduction

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 1 INTRODUCTION...
  • Page 4 Issue 01 2021 Introduction It is assumed that personnel involved in either the assembly or repair of Winget Mixers will be familiar with the product, either through the operation of, or previous repair and maintenance work. It is not intended to be used by personnel who are neither familiar with the product nor mechanically inexperienced.

  • Page 5: Repair And Service Procedures

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 2 REPAIR & SERVICE PROCEDURES...
  • Page 6 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 01 2021 Repair & Maintenance Procedures The following procedures are based in part on the procedures issued to Distributors and the instructions should be used in conjunction with the appropriate Parts and Operators Manual or CD ROM.
  • Page 7 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Lifting Points A lifting point capable of supporting the weight of the mixer is incorporated into the trunnion. This lifting point is highlighted with an ISO ‘Hook’ symbol adjacent to the point.
  • Page 8 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 supported only on a jack. Remove the wheel nuts and wheel assembly. Unbolt and remove the mudguard and supporting bracket. Remove the remaining bolts securing the suspension unit and detach the unit from the mainframe.
  • Page 9 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 axle shafts should be coated with copperslip. The axle should be rotated through 360 degrees making sure the spiral pin does not foul the mainframe.
  • Page 10 100T 150T 175T DRUM DRIVE LAYOUT...
  • Page 11 Attach the special drum clip tool; available under part number 513204000 from your local Winget distributor, placing the pins of the tool into the holes in each end of the clip. (Refer to the illustration) Using a suitable spanner tighten the drum clip to the drum until it is secure.
  • Page 12 100T 150T 175T DRUM CLIP FIXING...
  • Page 13 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 eye protection clean any hardened concrete or mortar deposits from around the bolts securing the blades. Remove the bolts and blades. Due to the corrosive action of concrete and mortar it may be necessary to cut through the old bolts using oxy-acetylene equipment.
  • Page 14 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Clean the centre housing prior to any further dismantling. Remove the large circlip from the groove within the centre housing and using a suitable tool pull the drum shaft assembly out of the housing.
  • Page 15 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Remove the upper tiling gear guard. Remove the four socket headed capscrews securing the tilting bracket taking care not to drop the retaining brackets on the inside of the mainframe front leg. Pull off the tilting bracket assembly.
  • Page 16 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 new split link. The open end of the split end should point away from the normal direction of rotation, which is anti-clockwise when looking directly at the chain.
  • Page 17 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 holes in the casting will be at the same end. Do not at this stage fit the chain wheel to the opposite end of the bevel pinion assembly, as this will prevent reassembly of the housing into the trunnion.
  • Page 18 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Remove the drum as described previously. Remove the engine housing lid (top plate on 175T), engine housing chain guard and trunnion chain guard. Disconnect the “V” belt and bevel pinion drive chain.
  • Page 19 100T 150T 175T 'O' RING LOCATION 49S41 49S42 PACK ‘O’ RING CAVITIES AND NYLATRON BEARING WITH GREASE ON ASSEMBLY...
  • Page 20 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Support the trunnion journal/trunnion bearing assembly in a soft jawed vice and using a soft faced hammer knock the countershaft assembly into the journal taking care not to dislodge the lower bearing. Remove the completed assembly and check the countershaft turns freely.
  • Page 21 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 The Fuel Stop Device on the Stage 5 Emission Compliant L48V5V is sealed and should not be tampered with. It is illegal in many Countries with Exhaust Emission Legislation in place to interfere with the fuel settings as this can negate the engine’s emission compliance.
  • Page 22 HANDFED MIXERS YANMAR L48 TYPE D THROTTLE ENGINE THROTTLE CONTROL USED ON LATER L48 ENGINES FITTED TO 100T, 150T, 175T & 200T HANDFED MIXERS NOTE: SOME GOVERNOR LEVERS MAY ONLY HAVE TWO HOLES NOT THREE AS ILLUSTRATED WITH THE REGULATOR HANDLE IN THE “STOP “ POSITION...
  • Page 23 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 flywheel housing and remove the three small screws which retain the assembly in place. Remove the engine housing closing plate, engine housing lid, top plate (175T) and chain /belt guards.
  • Page 24 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Emergency Stop Cable Removal/Replacement L48N & L48V5V The later L48N and L48V5V engines have an external stop cable fitted, which terminates at the speed control assembly on the L/H side of the crankcase.
  • Page 25 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Belt Drive Pulley/”V” Belt Removal/Replacement The drive pulley is mounted onto the motor extension shaft, and is secured with a feather key and grubscrew.
  • Page 26 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Lashing Down & Lifting Points General Care should be taken when lifting or transporting the Mixer to ensure that lifting or retaining Straps are in good condition and the following procedures must be followed when lifting or lashing down to avoid causing unnecessary damage.
  • Page 27 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 1 2021 Lifting the Mixer (Forklift/Telehandler) Using the tilting handwheel locking plunger, lock the drum upright as illustrated overleaf. If the wheels are immersed in dried concrete or mortar, free them before attempting to lift the mixer.

  • Page 28: General Arrangement Dimensions

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
  • Page 29 DIMENSIONS & GENERAL ARRANGEMENT FOUR WHEEL 100T 150T 175T MODELS 1515 1650 1680 1560 1730 1780 (ALL DIMENSIONS NOMINAL) 1000 1100 1110 Weight 340kg 400kg 420kg 100T 150T 175T TWO WHEEL 1805 1890 2060 MODELS 2390 2490 2640 1630 1770...

  • Page 30: Service Schedules

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 4 SERVICE SCHEDULES...
  • Page 31 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 01 2021 Service Schedule Also refer to the Parts & Operators Handbook The engine will require additional services or adjustments in addition to those listed below. (See the appropriate Engine Operators Handbook or...
  • Page 32 WORKSHOP MANUAL 100T / 150T / 175T Winget Concrete Mixers From 2015 Onwards Issue 01 2021 Battery Check terminals, clean if necessary, top up Drum Drive Inspect and lubricate the chain and teeth of the drum bevel gear and pinion.

  • Page 33: Lubrication Diagram

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 5 LUBRICATION DIAGRAM...
  • Page 34 LUBRICATION POINTS Lub Point Type No of Points Drive Chain Wheels Wheel Hubs (Pneu) Grease Steering Joint Tilt Wheel...
  • Page 35 Linkages & Hinges Rubia B20W/30 Oil Pivots Rubia B20W/30 Oil Bearings Multis EP2 Grease (on assembly) Refer to your local oil supplier for a list of the locally available equivalent grades MIXER DRUM SEALANT Silicone Sealant Winget Part No : V2000772...

  • Page 36: Wiring Diagrams

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 6 WIRING DIAGRAMS...
  • Page 37 TECHNICAL INFORMATION ELECTRICALLY DRIVEN MIXERS WIRING CIRCUIT-SCHNEIDER CONTACTOR Electrical connections must only be made by a suitably qualified/competent person or electrician.
  • Page 38 TECHNICAL INFORMATION YANMAR L48N/L48V5V KEY START WIRING CIRCUIT In adition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature)

  • Page 40: Noise Levels

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 7 NOISE LEVELS...
  • Page 41 SECTION 7 NOISE LEVELS Noise Tests were carried out in accordance with EC Directive 2000/14/EC on a 10 metre Hemisphere with the drum loaded and rotating and also in accordance with UKSI 2001/1701 again on a 10 metre hemisphere with the drum loaded and rotating.

  • Page 42: Special Tools

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 8 SPECIAL TOOLS...
  • Page 43 100T 150T 175T DRUM CLIP TOOL 513204000 DRUM CLIP TOOL...

  • Page 44: Parts Listings

    WORKSHOP MANUAL 100T, 150T & 175T SECTION 9 PARTS LISTING...
  • Page 45 Mixers 100T 150T 175T...
  • Page 46 Contents PARTS SUPPLEMENT 110V MIXER FOUR WHEEL MAINFRAME (100T & 150T) A - 1A COVERS & GUARDS (100T & 150T) A - 1B FOUR WHEEL MAINFRAME (175T) A - 2A COVERS & GUARDS (175T) A - 2B TWO WHEEL MAINFRAME (100T & 150T)
  • Page 47 A - 1A 100T & 150T Mixers MCH-30...
  • Page 48 A - 1A FOUR WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description MAINFRAME, 100T 1 513340900 1A 513371700 11752/ PLATE, vent 1B 11S02A SCREW, set 1C 17S03 WASHER, spring MAINFRAME, 150T 1 513341000 1A 513371700 05813/ PLATE, vent...
  • Page 49 A - 1B 100T & 150T Mixers MCH-33...
  • Page 50 10 513341400 /11751 GUARD, belt L48N5SJ1S 100T 10 513341400 /05854 GUARD, belt L48N5SJ1S 150T 10A 513371600 11752/ GUARD, belt, L48V5VSJ1 engine, 100T 10B 513371500 05855/ GUARD, belt, L48V5VSJ1 engine, 150T STOP, rubber 12 513205300 16 513341500 PLATE, closing, 100T PLATE, closing, 150T...
  • Page 51 A - 2A 175T Mixers...
  • Page 52 A - 2A FOUR WHEEL MAINFRAME & TOW BAR Item Part no Description Serial no 2A 513358100 01726 / AXLE, front 8 475115000 02282 / WHEEL, cushion tyre, 405mm (16") dia 18 353830650 PIN, spirol 20 44S05G PIN, split 21 10S09 WASHER, flat 24 513269400 MAINFRAME...
  • Page 53 A - 2B 175T Mixers MCH-32...
  • Page 54 A - 2B COVERS & GUARDS Item Part no Serial no Description 5 513287000 TOP PLATE, engine housing 9 513286800 LID, engine housing 10 513248700 /05810 GUARD, belt, L48N5SJ1S 10A 513371400 05811/ GUARD, belt, L48V5VSJ1 12 513205300 STOP, rubber 16 513270300 PLATE, closing 22 241859000 PLUG, polythene...
  • Page 55 A - 4 100T & 150T Mixers MCH-6...
  • Page 56 A - 4 TWO WHEEL MAINFRAME & TOW BAR Item Part no Date Description - 513342200 MAINFRAME, assembly, 100T MAINFRAME, assembly, 150T - 513342300 1 513344200 MAINFRAME, 100T 1 513344300 MAINFRAME, 150T 2 513344000 EYE, towing 2A 513364700 COUPLING, towing...
  • Page 57 A - 4 100T & 150T Mixers...
  • Page 58 21 386102000 REFLECTOR, red, non triangular, rear of mudguard, not EU from serial nos below Following parts are not illustrated From serial nos 100T-09456, 150T-05103 22 386103000 REFLECTOR, white, non triangular front of mudguard 22A 513369300S BRACKET, reflector, white, straight...
  • Page 59 A - 5 175T Mixers MCH-6...
  • Page 60 A - 5 TWO WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description 13H 10S05 WASHER 13J 44S03C PIN, split 14 475130700 WHEEL, assembly, 10" 14A V602717 RIM, wheel, 10" 14B 475123001 TUBE, inner 14C 475123002 TYRE, 10" 15 513361000 MUDGUARD, plastic 16 513361100...
  • Page 61 B - 1A 100T, 150T & 175T Mixers MD -18...
  • Page 62 1 63 513202800 GASKET 64 513199800 WASHER, tab 66 10S04 WASHER, flat SCREW, blade upper, 100T 69A 200S03E SCREW, blade lower, 100T 69 200S03G SCREW, blade upper, 150T & 175T 69A 200S03G SCREW, blade lower, 150T & 175T 69 200S03H...
  • Page 63 B - 1B 100T, 150T & 175T Mixers MD - 19...
  • Page 64 36 513211500 36A 513212000 PLATE, upper (welded) 36B 513212000 PLATE, lower (welded) 38 513153000 GUARD, bevel gear 42 513152700 GUARD, chain, 100T 42 513203300 GUARD, chain, 150T & 175T 52 513345600 PINION, tilting 53 10S18 WASHER, flat 54 225514220 WASHER, felt...
  • Page 65 B - 1C 100T, 150T & 175T Mixers MD - 20...
  • Page 66 LINK, half 43 513150300 SPROCKET, bevel pinion shaft 44 513298900 PLATE, adjusting 45 513152500 SHAFT, bevel pinion, 100T 45 513158700 SHAFT, bevel pinion, 150T & 175T HOUSING, pinion shaft, 100T 46 513149800 46 513160700 HOUSING, pinion shaft, 150T & 175T...
  • Page 67 B - 1C 100T, 150T & 175T Mixers MD - 20...
  • Page 68 B - 1C DRUM DRIVE Item Part no Serial no Description 72 41S05 WASHER, spring 79 66S03C SCREW 80 66S03D SCREW 81 66S03AA SCREW 82 208S03F SCREW, c/sunk socket 85 10S03 WASHER, flat July '15...
  • Page 69 C - 5 100T, 150T & 175T Mixers...
  • Page 70 21 V2004220 WASHER, 'Special' 22 17S04 WASHER, spring 23 8S03D BOLT 24 305110550 KEY, parallel 25 397400200 BELT, 'V', 100T BELT, 'V', 150T & 175T 25 397400600 ………..……… CABLE, negative (See page C-6) 30 8S03D BOLT 31 267S05 WASHER, flat 32 61S03 NUT, self- locking “Binx”...
  • Page 71 C - 5A 100T, 150T & 175T Mixers...
  • Page 72 PULLEY 21 V2004220 WASHER, 'Special' 22 17S04 WASHER, spring 23 8S03D BOLT 24 305110550 KEY, parallel BELT, 'V', 100T 25 397400200 25 397400600 BELT, 'V', 150T & 175T ………..……… CABLE, negative (See page C-6) 30 8S03D BOLT 31 267S05 WASHER, flat 32 61S03 NUT, self- locking “Binx”...
  • Page 73 C - 6 100T, 150T & 175T Mixers ELP-37...
  • Page 74 C - 6 YANMAR L48N5SJ1 & L48V5VSJ1 (electric start) Battery, start switch & loom Item Part no Serial no Description 06737 / 100T 02719 / 150T & 175T 26 V2005211 CABLE, negative 60 109S11 BATTERY, 12 volt 61 11S02B SCREW, set...
  • Page 75 C - 6A 100T, 150T & 175T Mixers ELP-37...
  • Page 76 C - 6A YANMAR L48N5SJ1 (electric start) Emergency Stop Cable Item Part no Serial no Description 11195 / 100T 150T 05637 175T 05604/ 1 513370900 CABLE, emergency stop 2 267S04 WASHER, flat 3 V2006398 TIE, Cable, panel mount April '18...
  • Page 77 D - 1 100T, 150T & 175T Mixers...
  • Page 78 PLATE, serial — 101S05B RIVET, pop 3 504600900 DECAL, “Engine housing lid closed” 4 504694600 DECAL, “Safety Warning” 8 V2003039 DECAL, “WINGET” logo, 9 V2003038 DECAL, stripe, 2 colour 10 V2003101 DECAL, “Diesel fuel” 13 V2003665 DECAL, “Sling point” 14 V2003598 DECAL, “Britsh made”...
  • Page 79 D - 2 100T 150T & 175T Mixers...
  • Page 80 DECAL, “Remove start handle” 10 V2004289 DECAL, “Keep hands clear of drum” 11 V2004302 DECAL, Engine stop" 12 V601906 KIT, decals, 100T, 150T, 175T Each kit contains all of the decals required for one machine. 13 V2005218 DECAL "Key switch" 14 V2004796 DECAL "Do not disconnect battery"...
  • Page 81 D - 2A 100T 150T & 175T Mixers...
  • Page 82 D - 2A DECALS & PLATES Item Part no Serial no Description 1 V2005276 DECAL, " Engine cold starting" (Not used with L48V5V Engine) 2 V2005311 DECAL, "LWA 101" 4 V2005214 DECAL, "The recoil starter" 5 FSE357 DECAL, "Engine stop 6 V2005630 DECAL, "Locking Plunger"...
  • Page 83 D - 3 100T 150T & 175T Mixers...
  • Page 84 D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip July '15...
  • Page 85 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...
  • Page 86 PARTS 110V Mixers 100T 150T 175T...
  • Page 87 Contents FROM SERIAL NUMBERS:- 100T -12194, 150T - 06045, 175T - 06046 COVERS & GUARDS (100T & 150T) A - 1B COVERS & GUARDS (175T) A - 2B ELECTRIC 110V DRIVE ASSEMBLY START SWITCHES 110V ELECTRIC DRIVE DECALS & PLATES...
  • Page 88 A - 1B 100T & 150T Mixers MCH-33...
  • Page 89 52 267S06 WASHER, flat 53 7S04 60 555170000 SPACER 70 513151800 BRACKET, trunnion 71 104S03 72 41S05 WASHER, spring 75 66S03CC SCREW, set 80 513371900 GUARD, 100T & 150T 81 11S02A SCREW, set 82 17S03 WASHER, spring V603781 Supplement Nov 21...
  • Page 90 A - 2B 175T Mixers MCH-32...
  • Page 91 A - 2B COVERS & GUARDS Item Part no Serial no Description 5 513287000 TOP PLATE, engine housing 9 513286800 LID, engine housing 10 513372300 GUARD, belt, 110V 175T 12 513205300 STOP, rubber 16 513372200 PLATE, closing, 110V 17 513372100 BOX, document, rivet on insde of item 16 1 17B 101S05B RIVET, pop...
  • Page 92 C - 2 100T, 150T & 175T Mixers...
  • Page 93 Serial no Description 5 513290600 PULLEY, ‘V’ belt 6 57S4D2 SCREW, grub KEY, parallel, supplied with motor 12 397400800 BELT "V" 100T 12 397400900 BELT "V" 150T/175T 18 202493800 MOTOR, 110v 1.5Kw 2.0Hp 20 11S03D SCREW, set 21 267S05 WASHER, flat...
  • Page 94 C - 3 100T, 150T & 175T Mixers...
  • Page 95 C - 3 START SWITCHES, electric drive Item Part no Description Date 1 202493800 MOTOR, 110V 1.5Kw 2.0Hp 2 208398900 CONTACTOR, Schneider 110v …… 208398500 CASE, starter …… 192928000 CONTACTOR …… 207818004 RELAY, overload, 9-13 amp 3 11S01C SCREW, set 4 7S01 5 17S02 WASHER, spring...
  • Page 96 D - 1 100T, 150T & 175T Mixers...
  • Page 97 PLATE, serial — 101S05B RIVET, pop 3 504600900 DECAL, “Engine housing lid closed” 4 504694600 DECAL, “Safety Warning” 8 V2003039 DECAL, “WINGET” logo, 9 V2003038 DECAL, stripe, 2 colour 10 V2003101 DECAL, “Diesel fuel” 13 V2003665 DECAL, “Sling point” 14 V2003598 DECAL, “Britsh made”...
  • Page 98 D - 2 100T 150T & 175T Mixers...
  • Page 99 DECAL, “Remove start handle” 10 V2004289 DECAL, “Keep hands clear of drum” 11 V2004302 DECAL, Engine stop" 12 V601906 KIT, decals, 100T, 150T, 175T Each kit contains all of the decals required for one machine. 13 V2005218 DECAL "Key switch" 14 V2004796 DECAL "Do not disconnect battery"...
  • Page 100 D - 2A 100T 150T & 175T Mixers...
  • Page 101 D - 2A DECALS & PLATES Item Part no Serial no Description 1 V2005276 DECAL, " Engine cold starting" (Not used with L48V5V Engine) 2 V2005311 DECAL, "LWA 101" 4 V2005214 DECAL, "The recoil starter" 5 FSE357 DECAL, "Engine stop 6 V2005630 DECAL, "Locking Plunger"...
  • Page 102 D - 3 100T 150T & 175T Mixers...
  • Page 103 D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip V603781 Supplement Nov 21...

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