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Winget Crocker Cumflow RP1500XD Parts & Operation Manual

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CUMFLOW RP1500XD
ROTATING PAN MIXER
PARTS
&
OPERATION MANUAL
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 OLS
Tel:++ 44 (0) 1204 854650
Fax:++ 44 (0) 1204 854663
crokersales@winget.co.uk
parts@winget.co.uk
service@winget.co.uk
www.winget.co.uk

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  • Page 1 CUMFLOW RP1500XD ROTATING PAN MIXER PARTS & OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel:++ 44 (0) 1204 854650 Fax:++ 44 (0) 1204 854663 crokersales@winget.co.uk parts@winget.co.uk service@winget.co.uk www.winget.co.uk...
  • Page 2 INDEX SECTION 1 GENERAL INFORMATION 1.1. Company Details 1.2. Important Notice 1.3. Mixer Operational and Safety Requirements Installation Drawing Test Certificates (Where applicable) SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS 2.1. Pre Installation Notes 2.2. Installation Instructions 2.3. Operating Instructions SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE 3.1.
  • Page 3 The contents of this handbook although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages. Nor can we accept any liability whatsoever arising from the use of this manual howsoever caused.

  • Page 4: General Information

    OPERATING MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION...

  • Page 5: Ordering Spares

    • The full address to which the parts are to be sent Winget Limited can accept no responsibility for incorrectly supplied spare parts unless the part number and a full description of the items required is given when the order is placed.
  • Page 6 They are to a special shape and material to prolong wear life. They should not be modified in any way and only replaced with GENUINE ‘CROKER’ spares Obtained from WINGET LIMITED. A daily check is advisable to ensure that the Blades/Wearing parts are secure and undamaged.
  • Page 7 WARNING THE MANUFACTURER ACCEPTS NO RESPOSIBILITY FOR ANY DAMAGE OR FAILURE RESULTING FROM OPERATIONAL MISUSE OR MALPRACTICE. ANY MODIFICATIONS TO THE MACHINE WILL AFFECT ITS WORKING PARAMETERS AND SAFETY FACTORS. REFER TO THE MANUFACTURERS BEFORE FITTING ANY NON STANDARD EQUIPMENT OR PARTS. THE MANUFACTURERS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY, UNLESS PREVIOUSLY AGREED IN WRITING.
  • Page 8 RP1500XD OPERATIONAL AND SAFETY REQUIREMENTS PRE-DELIVERY INSPECTION (Also see separate Document) Drive coupling alignments, pan and star meshing of pan rack and drive gear. Operating clearances star blade to pan. Fixed blade to pan wall. Discharge blade to pan base. Rollers to register ring.

  • Page 9: Electrical Services

    ELECTRICAL SERVICES Refer to wiring diagram in Ops Manual. All wiring to be undertaken by competent electrician. NOTE: electrical cables particularly those with copper conductors suffer from a condition known as ‘relaxation’ which may cause wiring to work loose over a period of time, it is recommended that the tightness of wiring connections and terminals are checked following the first month in service.
  • Page 10 Operating manuals and proprietary manufacturer’s specific instruction. Isolate electrical and other services to the mixer as section 6 above. Service at recommended intervals. Use Croker manufactured replacement parts supplied by WINGET LIMITED. GENERAL Under no circumstances should the Maximum Batch Loads be exceeded by either weight and volume as stated in Technical Specification.
  • Page 11 Miscellaneous 10.1 Noise measured in accordance with Directive 79/113 EEC 85LPA.
  • Page 12 RP1500XD GENERAL ARRANGEMENT...
  • Page 13 RP1500XD GENERAL ARRANGEMENT WITH LOADER...

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  • Page 15 OPERATING MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...

  • Page 16: Pre-Installation

    PRE-INSTALLATION On arrival of the equipment it is advisable to check that all packages listed on the consignment note have been received. The equipment must be offloaded using certified lifting gear of suitable capacity, by a competent person. When unloading the mixer, care must be taken to ensure the discharge chute remains clear of obstructions as the chute and door hang below the chassis.

  • Page 17: Installation

    INSTALLATION Please refer to contract arrangement and site instructions as applicable. It is recommended that a concrete foundation (to take foundation bolts – not supplied) of at least 0.6m by 0.3m thick to take M20 bolts should be provided for each leg of the support structure and runway when fitted. When the machine is supplied without a support structure it should be mounted on supports of sufficient strength and rigidity to prevent undue vibration when the machine is working.
  • Page 18 A supply of compressed air at 5.5 bars is required. The inlet for the connection from the air line is tapped ½” B.S.P. A drop in pressure will cause incorrect operation of the pneumatic system.

  • Page 19: Operating The Machine

    OPERATING THE MACHINE Before starting production the following points should checked:- That there is oil in (a) the Star Drive Gearbox the Pan Drive Gearbox the Loader Winch Gearbox (when fitted) the Air Line lubricator The Mixing pan should be clear of loose nuts, bolts, spanners etc., as these will damage the fingers and blades.

  • Page 20: Mixing Star Blades

    MIXING STAR BLADES: They are of a special shape and material to prolong wear life. They should not be modified in any way and only replaced by genuine ‘WINGET CROKER’ spares. Daily check is advised to ensure that the Blades/Wearing Pieces are securely bolted and undamaged.

  • Page 21: Operation

    The system is factory calibrated and any variation between the calculated tare and the actual tare recorded can be corrected by means of the tare adjustment knob on the side of the gauge. With no load acting on the loadcell the pointer will be below zero, this is to accommodate the weight of the hopper.
  • Page 22 indicator reads zero, if not operate the reset lever on the side of the meter which will reset the indicator. Turn the on/off valve slowly to the ‘on’ position watching the movement of the indicator around the dial, when the indicator reaches the pointer sharply turn valve to the ‘off ‘...

  • Page 23: Operating The Mixer

    OPERATING THE MIXER SAFETY NOTES Never operate the mixer unless you have read and fully understand the contents of the Operators Manual Never operate the mixer whilst wearing loose fitting clothing Never reach inside the Pan whilst it is rotating Never operate any equipment unless you have received adequate training Cement, certain other minerals and organic compounds can cause skin irritation leading to Dermatitis.
  • Page 24 Decals and Instruction Plates are attached to the equipment to warn against hazards and assist in the safe operation of the equipment, if damaged or defaced they should always be replaced. It is likely that clutch and/or brake linings may contain asbestos and suitable precautions should be taken to avoid breathing in the dust, protective clothing should be worn.
  • Page 25 OPERATING MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...
  • Page 26 TECHNICAL SPECIFICATION OF CUMFLOW RP1500XD Maximum Batch Capacity by Weight 2290 kgs CAPACITIES: by Volume 1500 litres Nominal Output 1000 litres (Based on 2200 kg/m AGGREGATES: Maximum Aggregate Size 38 mm MIXER FRAME: Strongly constructed from welded Steel Channel MIXING PAN: Steel Base Pan mounted on three wide track rollers with central discharge door.

  • Page 27: Machine Safety Directive

    MACHINE SAFETY DIRECTIVE All Gears are suitably guarded.

  • Page 28: Maintenance

    MAINTENANCE IMPORTANT ALWAYS ENSURE APPARATUS IS ISOLATED FROM MAINS SUPPLY BEFORE COMMENCING MAINTENANCE. SHUTDOWN PROCEDURE Prior to any work being carried out the apparatus is to be isolated and physically locked off. We recommend a double key exchange system. Safe access to equipment with one access door and one control point. Supply Locked Off Key Free Supply on...

  • Page 29: Maintenance Of Mixer

    ISOLATE ELECTRICAL, PNEUMATIC AND OTHER SERVICES TO THE MIXER (see separate section). Service at recommended intervals. Use Croker manufactured replacement parts available from WINGET LIMITED. Ensure all safety guards and interlocks are reinstated prior to operating the mixer Main items of wear (see Section 4).

  • Page 30: Maintenance And Lubrication

    MAINTENANCE AND LUBRICATION DAILY: Using Total Multis EP2 grease (or equivalent) and grease the following points:- Pan Roller Spindles 3 Points Pan Locating Rollers 4 Points Discharge Blade Lifting Gear Brackets 2 Points Air Cylinder Lever Pivot Holder 1 Point Mixing Blade Finger Bearings 3 Points Fixed Blade Finger Bearing...
  • Page 31 Loading Hopper Wire Rope – clean off grit etc. and inspect for broken strands. Clean and apply a suitable wire rope dressing. 500 HOUR MAINTENANCE FOR PAN AND STAR DRIVE GEAR UNITS After 500 running tours, the Gearboxes should be drained and thoroughly flushed with a light flushing oil and refilled with new oil of the correct grade ie.
  • Page 32 Mounting: Set the brake so that the horizontal centre-line of the shoe corresponds with the centre-line of the brake wheel shaft and the shoe pivots are equally spaced from the vertical centre-line. Installing: Slacken back equalising screw (Item 14) Slack nut (Item 5) and adjust screw (Item 3) to give required braking torque.

  • Page 33: Lubrication Layout

    LUBRICATION LAYOUT...
  • Page 34 LUBRICATION LAYOUT ITEM PART NO.` DESCRIPTION CR540221 LUBRICATION PANEL 131S01 GREASE NIPPLE CR510012 STRAIGHT CONNECTOR CR289006 STRAIGHT CONNECTOR CR289004 TUBE NUT CR269007 TUBE OLIVE CR510415 BUNDY TUBE...

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  • Page 36 OPERATING MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...
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  • Page 40 RP1500XD PAN DRIVE & PAN CR299112 GEARED MOTOR - UK SPEC RENOLD RD5 RITEPOWER 7.5KW 10HP 415V 50HZ CR22100673 GEARED MOTOR USA 60HZ SPEC SEVER WEG MOTOR 7.5KW 10HP 460V CR299156 GEARED MOTOR USA 60HZ SPEC SEVER BALDOR MOTOR 7.5KW 10HP 460V CR299168 MOTOR BALDOR 230/460V FOR ABOVE GEARED MOTOR UK SPEC SEVER...
  • Page 41 RP1500XD PAN DRIVE & PAN CR530045SS PAN RIM, STAINLESS STEEL 52S06M PAN RIM FIXING BOLTS M16 17S08 WASHER SPRING M16 7S06 NUT M16 CR530047 PAN BASE WEAR PLATE, MILD STEEL CR530047H PAN BASE WEAR PLATE, WEAR RES STEEL CR530047SS PAN BASE WEAR PLATE STAINLESS STEEL 52S04H PAN BASE WEAR PLATE BOLTS M10 17S05...
  • Page 43 RP1500XD PAN SUPPORT ROLLER ASSEMBLY CR210002 PAN SUPPORT ROLLER CR260026 PAN ROLLER SPINDLE CR490063 DUST WASHER CR54100074 CR150062 BALL BEARING CR150131 BALL BEARING...
  • Page 45 RP1500XD PAN LOCATING ROLLER ASSEMBLY CR54100074 DUST WASHER CR210003 PAN LOCATING ROLLER CR520383 LOCATING ROLLER SPINDLE CR490073 DUST WASHER CR150125 BEARING (SMALL) CR150126 BEARING (LARGE) CR240006 RETAINER CR240007 RETAINER...
  • Page 48 RP1500XD MIXING STAR & DRIVE GEARED MOTOR - UK SPEC RENOLD CR229208 GEARED MOTOR 60HZ USA SPEC SEVER 22KW 460V CR229207 GEARED MOTOR UNIT 60HZ USA SPEC FLENDER 460V 22/26 KW CR229210 MOTOR FLENDER 460V FOR ABOVE GEARED MOTOR UK SPEC SEVER CR220174 GEARED MOTOR UK SPEC FLENDER 22KW MOTOR 415V 50HZ...
  • Page 49 RP1500XD MIXING STAR & DRIVE CR219008P STAR BLADE, POLYUREATHANE STANDARD DUTY CR219008HP STAR BLADE, POLYUREATHANE HEAVY DUTY 8S06M STAR BLADE FIXING BOLTS M16 267S09 WASHER FLAT M16 61S06 NUT BINX M16 11S05F STAR FINGER LOCK SCREWS M12 7S05 NUT LOCKING M12 CR330070 COMPRESSION SPRING CR329015...
  • Page 51 RP1500XD DISCHARGE BLADE & FIXED BLADE CR110302 AIR CYLINDER CR110324 AIR CYLINDER SEAL KIT CR261023 AIR CYLINDER BRIDGE CR260164 AIR CYLINDER SUPPORT CR630438 COLLAR SCREWED TOP CR630439 COLLAR SCREWED CR520005 DISCHARGE BLADE FINGER, MILD STEEL CR520005SS DISCHARGE BLADE FINGER, STAINLESS STEEL CR210233 DISCHARGE BLADE FINGER BRACKET CR531631...
  • Page 52 RP1500XD DISCHARGE BLADE & FIXED BLADE 17S06 WASHER SPRING M12 7S05 NUT M12 8S05N FINGER FIXING BOLT, M12 17S06 WASHER SPRING M12 7S05 NUT M12 8S05N FINGER PIVOT COLLAR BOLT M12 17S06 WASHER SPRING M12 7S05 NUT M12 CR530647 WASHER SQUARE, PIVOT FIXING BOLT CR570061 WIPER SEAL, IMPERIAL CR531629...
  • Page 54 RP1500XD PAN DOOR CONTROLS CR260161 DOOR ARM CR151092 DOOR ARM BEARING CR530039 BEARING STOP CR260013 DOOR ARM LEVER 7S16 NUT M18 17S15 WASHER SPRING M18 CR320029 DOOR ARM LEVER KEY CR261136 PISTON ROD END 57S07F1 SCREW GRUB M12 X 16 CR490056 PISTON ROD END SEAL WASHER (INNER) CR490057...
  • Page 55 RP1500XD PAN DOOR CONTROLS CR240003 RUBBER MOUNTING SLEEVE CR261135 PISTON ROD END 57S07F1 SCREW GRUB M12 X 16 CR260165 DOOR ARM LEVER, AUXILLARY CYLINDER CR110300 AIR CYLINDER DIS DOOR, AUXILLARY CR110325 SEAL KIT FOR ITEM 38 CR260174 AIR CYLINDER TRUNNION 7S04 17S05 WASHER SPRING...
  • Page 57 RP1500XD ARRANGEMENT OF GUARDS CR541742 PAN GUARD CR541741 PAN GUARD (CENTRE) CR541740 FRONT TRACK CR089033 SPLASH GUARD COMPLETE CR540020 PAN GUARD BOTTOM RIM CR540216 PAN REAR GUARD (AIR GEAR SIDE) CR540215 PAN REAR GUARD (MOTOR SIDE) CR540021 PAN REAR GUARD (CENTRE) CR541739 REAR TRACK CR540500...
  • Page 58 RP1500XD PAN SEALING STRIP...
  • Page 59 RP1500XD PAN SEALING STRIP CR479051 Pan Sealing Rubber (Order by metre) CR539126 Retaining Plate CR529035 Spacer 8S03E Screw Set M8 x 45 61S03 Nut Binx M8 267S05 Washer Flat M8 CR54100777 Guard Wrap Round V2003587 Seal Rubber 11S03A Screw M8 17S04 Washer Spring M8 267S05...
  • Page 60 RP1500XD DECALS AND LOGOS CROKER CUMFLOW RP1500XD...
  • Page 61 RP1500XD DECALS AND LOGOS CR85100769 DECAL RP1500XD V2003037 PLATE SERIAL NUMBER 101S05D RIVET POP V2003039 DECAL 'WINGET' MEDIUM V2003665 DECAL SLING POINT V2003598 DECAL BRITISH MADE V2004307 DECAL ELECTRICAL HAZARD V2004223 DECAL 'CE' MARK EC MACHINES ONLY V2004229 DECAL OPERATORS HANDBOOK...

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  • Page 64 OPERATING MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...
  • Page 66 RP1500XD LOADER WINCH CR220003 ELECTRIC MOTOR CR239012 WINCH COUPLING CR670398 REDUCTION GEAR BOX CR151093 BEARING CR210010A GEARBOX ROPE DRUM CR210010B ROPE DRUM CR530064 ROPE DRUM ANCHOR BOLT CR520009 ROPE DRUM SHAFT CR210223B BRAKE DRUM CR230051D HALF COUPLING CR230048 FLEXIBLE COUPLING CR230049 FLEXIBLE COUPLING PIN CR520008...
  • Page 68 RP1500XD RUNWAY CR261083 CHASSIS EXTENSION OPPOSITE WINCH SIDE CR261084 CHASSIS EXTENSION WINCH SIDE CR539167 MAIN UPRIGHT CR530059 PACKING CR269185 RUNWAY OPPOSITE WINCH SIDE CR269184 RUNWAY WINCH SIDE CR269182 WINCH SUPPORT FRAME CR530056 TIE ANGLE CR539171 TIE CHANNEL CR269183 FRONT BRACKET CR530062 SAFETY BOLT AND CHAIN CR269187...
  • Page 70 RP1500XD LOADING HOPPER CR540029 LOADING HOPPER (STANDARD) CR549142 LOADING HOPPER (SPECIAL) CR130007 FRONT AXLE CR490075 FRONT AXLE WASHER CR130008 REAR AXLE (L.H.) CR130009 REAR AXLE (R.H.) CR490076 REAR AXLE WASHER CR210014 REAR ROLLERS CR210016 ROPER PULLEYS CR269189 ROPE GUIDE (L.H.) CR269190 ROPE GUIDE (R.H.) CR210015...
  • Page 72 RP1500XD SPLIT SHAFT WHIRLER FROM S/NO 6066 CR529154 WHIRLER TOP SHAFT CR529155 WHIRLER LOWER SHAFT CR269163 BEARING HOUSING CR532110 BEARING CAP CR532111 BEARING CAP CR532109 SPACER CR569014 LIP SEAL CR569016 LIP SEAL CR150701 BEARING CR150538 BEARING 68S05G CAP SCREW M10 x 40 17S05 WASHER SPRING M10 CR219006...
  • Page 73 RP1500XD SPLIT SHAFT WHIRLER FROM S/NO 6066 11S06H SCREW SET M16x50, ITEM 18 TO MAINFRAME 34A* 17S08 WASHER SPRING M16 34B* 267S09 WASHER FLAT M16 34C* 7S06 NUT M16 ITEMS MARKED * NOT ILLUSTRATED...
  • Page 75 RP1500XD SPLIT SHAFT WHIRLER ASSEMBLY CR529154 WHIRLER TOP SHAFT CR529155 WHIRLER LOWER SHAFT CR269163 BEARING HOUSING CR532110 BEARING CAP CR532111 BEARING CAP CR532109 SPACER CR569014 LIP SEAL CR569016 LIP SEAL CR150701 BEARING CR150538 BEARING 68S05G CAP SCREW M10 x 40 CR219006 BLADE WHIRLER, CAST CR219006SS...
  • Page 77 RP1500XD FIXED SHAFT WHIRLER ASSEMBLY CR520520 WHIRLER SHAFT CR261471 BEARING HOUSING CR532110 BEARING CAP CR532111 BEARING CAP CR532109 SPACER CR569014 LIP SEAL CR569016 LIP SEAL CR150701 BEARING CR150538 BEARING 68S06E CAP SCREW M12 CR219006 BLADE WHIRLER, CAST CR219006SS BLADE WHIRLER, STAINLESS STEEL CR219006SSA BLADE WHIRLER, STAINLESS STEEL, ANGLED CR219006H BLADE WHIRLER, TUNGSTEN CARBIDE...
  • Page 79 RP1500XD ASSEMBLY OF WEIGHER CR269194 RUNWAY LEFT HAND CR269195 RUNWAY RIGHT HAND CR269196 WEIGHER FRAME CR269198 RUNWAY TOP BRACE CR269199 GUIDE RAILS CR539010 BRIDGE STOPS CR269193 WEIGHER BRIDGE CR269200 TORQUE TUBE CR260062 HINGE PIN CR260063 LINK CR179011 LOAD CELL CR260065 HOPPER STOP CR539170 LIMIT SWITCH PLATE...
  • Page 80 CROKER LOADER WIRE ROPE RENEWAL PROCEDURE Place the Loader Hopper onto the hopper stops. Loosen nut from rope anchor bolt, item 1, on one rope drum only, item 2. Remove end of old wire rope from anchor bolt. Fit end of new wire rope to anchor bolt and tighten nut. Lay other end of new wire rope end to end with old wire rope removed in part 2.
  • Page 81 inches (50 mm) in board of rope guides, item 4 and 7, each side and make fast retainer blocks onto wire. Check that both limit switches are working correctly. Make sure loader hopper clears both sides of rope drums at the top of its operation.
  • Page 82 RP1500XD WIRE ROPE RENEWAL PROCEDURE...

  • Page 83: Wire Ropes

    WIRE ROPES SAFETY NOTES ALWAYS Store and handle the wire rope correctly, wear protective gloves and eye protection. Check the rope test certificate is still in date especially if the rope has been in storage also check that the certificate is applicable to the rope. Remove the rope from any reel or coil correctly and without kinking.
  • Page 84 Use wire ropes with obvious signs of mechanical, corrosive or heat damage. Use wire ropes that are worn, frayed, split or corroded. STORAGE Store wire ropes in a clean well ventilated, dry location preferably undercover and protected from extremes of temperatures. If site conditions are such that undercover storage is not possible cover the rope with a waterproof cover and support clear of the ground.
  • Page 85 Inspections should not only concentrate on the rope but also extend to the condition of sheaves, drums, guides etc. Decisions on whether a wire rope is suitable for continued service should only be made by a competent person. IF IN DOUBT REPLACE THE ROPE.
  • Page 87 WATER TANK 180 LITRES CR210153 OUTLET PIPE CR520205 FLOAT CENTRE SPINDLE CR520206 FLOAT GUIDE ROD CR520207 FULCRUM PIN CR520202 OUTLET VALVE SPINDLE CR520203 INDICATOR ADJUSTING ROD CR530545 INDICATOR GUIDE TUBE CR479000 INDICATOR SCALE CR530546 INDICATOR SCALE STIFFENER CR540502 INDICATOR SCALE SUPPORT CR210150 INDICATOR CR660015...
  • Page 88 WATER TANK 180 LITRES CR520056 FULCRUM BOLT CR530118 OPERATING LEVER PIVOT (AIR CONTROL) CR629000 SERIAL NO PLATE CR110306 AIR CYLINDER * NOT ILLUSTRATED...

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  • Page 91: Electrical System

    OPERATING MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...

  • Page 92: Electrical Information

    ELECTRICAL INFORMATION The mixing pan and mixing star motors should be interconnected in the control to operate at the same time, as it is important that both are working before a mix is added. Ensure that suitable overloads are fitted. The mixing pan and mixing star rotate anti-clockwise when looking from the top.
  • Page 94 RP1500XD FLENDER MOTOR WIRING DIAGRAM MOTORS UPTO & INCLUDING 4.0Kw SEE SEPARATE PAGE FOR MOTORS 5.5Kw AND ABOVE UPTO & INC 4.0Kw...
  • Page 95 RP1500XD FLENDER MOTOR WIRING DIAGRAM MOTORS 5.5Kw AND ABOVE ONLY SEE SEPARATE PAGE FOR MOTORS 4.0Kw & BELOW 5.5Kw & ABOVE...
  • Page 99 MISTURA DOOR INTERLOCK MECHANISM CR719072 INTERLOCK DOOR MLD100FB CR229093 KEY MLK100A CODE A CR229094 KEY MLK100B CODE B CR229124 KEY MLK100C CODE C CR229125 CAP DUST MLM100 WHEN ORDERING REPLACEMENT KEYS QUOTE CODE OFF INTERLOCK MECHANISM...

  • Page 100: Pneumatic System

    OPERATING MAINTENANCE MANUAL SECTION 7 PNEUMATIC SYSTEM...
  • Page 101 SHUTDOWN PROCEDURE – PNEUMATICS (This procedure to be read in conjunction with electrical procedure – see section six). We Recommend A lockable dump valve be fitted in the feed line to our mixing equipment (see drawing below). Prior to any maintenance, the mixing equipment must be isolated using the above lockable shut off valve (a pad lock will suffice).
  • Page 103 RP1500XD PNEUMATIC LAYOUT CR110005 AIR SERVICE UNIT AVAILABLE SPARES FOR AIR SERVICE UNIT ITEMISED BELOW: CR119373 REGULATOR BOWL (NOT ILLUSTRATED) CR119374 LUBRICATOR BOWL (NOT ILLUSTRATED) CR119375 FILTER REPAIR KIT (NOT ILLUSTRATED) CR119376 FILTER ELEMENT (NOT ILLUSTRATED) CR119377 LUB REPAIR KIT (NOT ILLUSTRATED) CR119378 PRESSURE GAUGE (NOT ILLUSTRATED) CR119379...

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  • Page 105 OPERATING MAINTENANCE MANUAL SECTION 8 MISCELLANEOUS...

  • Page 106: Noise Details

    MISCELLANEOUS 8..1 NOISE DETAILS Measured in accordance with Directive 79/113EEC at four points around the machine at 1 metre radius and at a height of 1 metre the noise did not exceed 85LPA...
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  • Page 111 OPERATING MAINTENANCE MANUAL SECTION 9 ELECTRONIC LOADCELL & INDICATOR/ READOUT BOX...
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