Winget 500R Workshop Manual
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Winget 500R Workshop Manual

Reversing drum concrete mixers
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500R
WORKSHOP MANUAL
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODER LANE
BOLTON
LANCS
BL4 0LR
Tel:-++ 44 (0) 1204 854650
Fax:- ++ 44 (0) 1204 854663
service@winget.co.uk
parts@winget.co.uk
www.winget.co.uk
ISSUE 10 2016

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  • Page 1 500R WORKSHOP MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODER LANE BOLTON LANCS BL4 0LR Tel:-++ 44 (0) 1204 854650 Fax:- ++ 44 (0) 1204 854663 service@winget.co.uk parts@winget.co.uk www.winget.co.uk ISSUE 10 2016...

  • Page 2: Table Of Contents

    WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 CONTENTS Section 1 Introduction Section 2 Repair and Service Procedures Section 3 General Arrangement Dimensions Section 4 Service Schedules Lubrication Diagram Section 5 Hydraulic Circuit Diagrams Section 6 Wiring Diagrams...
  • Page 3 WORKSHOP MANUAL 500R SECTION 1 INTRODUCTION...

  • Page 4: Introduction

    Left hand and Right Hand views are taken when looking directly at the Feed Hopper. Whilst every effort is made to ensure the contents of this manual are accurate Winget Limited accept no responsibility for errors or omissions and reserve the right to alter specification without prior notification in which case certain sections may then no longer apply.

  • Page 5: Repair And Service Procedures

    WORKSHOP MANUAL 500R SECTION 2 REPAIR & SERVICE PROCEDURES...
  • Page 6 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Lifting Points Lifting Points capable of supporting the weight of the Mixer are incorporated in both of the Water Tank Supports just below the height of the Drum Top Guard.
  • Page 7 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 To remove the Hopper Anti-Bounce Bracket, start the engine and raise the Hopper very slightly to release its weight off the bolt and jack leg retaining pin (it is normal for the Hopper to settle slightly during transportation).
  • Page 8 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Front Axle and Pivot Bracket To remove the axle or pivot bracket, support the front of the machine and fully raise the jack legs. Remove the drawbar, stub axles, hubs and wheel assemblies as described previously.
  • Page 9 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Reassemble in reverse order taking care not to forget the ‘V’ seals. When assembling the rollers back into the housing do not fully tighten the setscrews until the assembly has been refitted and final adjustment carried out.
  • Page 10 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Attach suitable lifting gear to the Drum Assembly (The Drum weighs approximately ¾ tonne when clean) and lift out of the Mainframe. It may be necessary to remove the Drum Mouth Extension to allow attachment of the lifting equipment.
  • Page 11 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 not remove the bolts which are supporting the Front Bracket and preventing the complete assembly dropping into the Drum Housing. Carefully manoeuvre the Roller Assembly through the access hole, the assembly is quite heavy and extra hands or suitable lifting equipment are recommended.
  • Page 12 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Remove the Water Tank or Flowmeter and the Drum Edge Rollers as described previously. Remove the Inspection Covers from each side of the Drum Housing. Block up the Drum taking the weight off the Roller Assemblies or support the weight of the Drum using suitable lifting equipment.
  • Page 13 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Drive Chain Adjustment The Drive Chain is located behind the cast cover on the front of the Mainframe. The cover contains an inspection aperture through which the Chain Tension can be checked.
  • Page 14 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 nuts from the three studs securing the Bracket and carefully pull off the Bearing Bracket taking care not to damage the gasket. If damaged the gasket must be replaced.
  • Page 15 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Drum and Gearbox Controls Hand Lever The Hand lever pivot is retained on the inside of the Drum Housing with a split pin and washer, removal of the Hand lever will allow replacement of the pivot bushes, (which should be reamed to size following replacement) and the Roller and Bush.
  • Page 16 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Engine Removal On Electrical Start Diesel and machines fitted with a Dragline and Alternator, isolate the Battery and disconnect the wiring. Split the Driveshaft between the Engine and Gearbox at the nylon splined sliding coupling.
  • Page 17 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Note: The Hydraulic Systems holds approximately 22 Litres (5 gallons) of oil. Located on the top of the tank is the Bleed Valve which allows oil discharged from the single Acting Hopper Ram (as the Ram lowers the Hopper) to bleed back into the tank.
  • Page 18 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 replaced if necessary. When replacing the upper bush with the ram in situ it is important that the ram is prevented from moving from side to side. When fitting a new bush ensure the lubrication hole in the bush is aligned with the grease nipple.
  • Page 19 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 In service it is not unusual for violent operation of the Control Valve (In order to shake material free from the Hopper when the Ram is at the full extent of its stroke) to blow off the relief valve activating the Hose Failure Valve.
  • Page 20 Although the both Workshop Manual and the Operators Manual contains instructions for overhauling the unit, it is recommended that the Loadcell and Gauge Assembly are returned to Winget Limited whenever possible for repairs. Field service and repairs can often cause complications and accurate calibration of the Assembly cannot be guaranteed.
  • Page 21 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Worn Loadcell Striker Pin. Failure to Re-Zero Batchweigher Gauge by means of the Zeroing knob on the side of the Batchweigher Gauge. Batchweigher Adjustment Should the Batchweigher require adjustment the following procedure should be carried out.
  • Page 22 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Feed Apron Two or Three Compartment Feed Aprons are designed to assist the flow of materials into the Hopper in conjunction with a Dragline. The Feed Aprons consist of L/H and R/H side panels, Base Panel, Centre Dividers (one or two depending on the option chosen) Support Bar, Rubber Flap, (to prevent materials falling between the Hopper and Apron) and Rubber Retainer.
  • Page 23 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Worn or badly adjusted “V” Belt. Worn or dirty Alternator Brushes. Failure to turn on the Isolator Switch before starting the Engine or Motor. Flat Battery. Voltage/Setting Instructions It is not possible to adjust the Voltage Setting but the voltage can best be measured at the Terminal Block on the Solenoid Valve.
  • Page 24 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 should not exceed 14.5 volts. If the Voltmeter indicates a negative reading or reads in the reverse direction interchange the Voltmeter leads. Dragline Winch Motor The Dragline Winch Motor is mounted on a bracket which is supported across the Water Tank supports, the hydraulic motor itself contains no user serviceable parts and should be replaced in the event of failure.
  • Page 25 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Oil leaks between the Valve and Control Block indicate the failure of the small ‘O’ rings which can be replaced following removal of the Solenoid Valve which is retained by four socket headed capscrews.
  • Page 26 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 When the Hopper is fully lowered the residual pressure in the pipework between the Control Valve and Cylinder is dispersed through the Bleed Valve, allowing the Hopper’s weight to act fully onto the Batchweigher Loadcell.
  • Page 27 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Relief Valve Adjustment Main Relief Valve With the Engine or Electric Motor at rest and the Hopper fully lowered ensure no residual pressure remains in the hydraulic system by operating the hydraulic control lever a number of times.
  • Page 28 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Operate the Dragline Isolator Switch (handstart and electric machines only). Start the Engine or Motor, there should be no need to allow the oil to warm up as it should still be warm from the previous tests, momentarily depress the Switch /Button on the Dragline Shovel to ‘blow off’...
  • Page 30 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Water enters the Valve Body through the Strainer filling the chamber acting on the rear rubber face of the Diaphragm, causing the Diaphragm to stretch and lift off its seat and allowing water to enter the Tank.
  • Page 31 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Strainer Replacement Turn off the water supply. Remove the hexagonal plug from the strainer body, lift out the strainer, clean or renew. Refit in reverse order sealing the threads of the plug with P.T.F.E.
  • Page 32 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 opening in the Tank base. Knock out the Roll Pin securing the Discharge Valve to the Rod. Reassemble in the reverse order screwing the Discharge Valve Rod back to its original position in the Connector to avoid upsetting the Tank Calibration.
  • Page 33 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 If the reading is lower than 80lbs bend the Float Arm slightly, raising the Float, thereby allowing more water to enter the Tank before the Float trips the Inlet Valve.

  • Page 34: General Arrangement Dimensions

    WORKSHOP MANUAL 500R SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
  • Page 35 GENERAL ARRANGEMENT ON LATER MACHINES THE DRAGLINE WINCH IS RELOCATED TO THE CENTRE OF THE MAINFRAME (ON OPPOSITE SIDE IN FRONT OF THE WATER TANK OF TANK) AND THE DRAGLINE JIB IS NOT REQUIRED ON LATER MACHINES THE DRAGLINE WINCH IS RELOCATED TO THE CENTRE OF THE MAINFRAME IN FRONT OF THE WATER TANK AND THE DRAGLINE JIB IS NOT REQUIRED...
  • Page 36 DIMENSIONS ALL STATED DIMENSIONS ARE APPROXIMATE AND CANNOT BE GUARANTEED DUE TO OUR POLICY OF CONTINUOUS PRODUCT IMPROVEMENTS AND IMPROVEMENTS IN SPECIFICATION...

  • Page 37: Service Schedules Lubrication Diagram

    WORKSHOP MANUAL 500R SECTION 4 SERVICE SCHEDULES LUBRICATION DIAGRAM...
  • Page 38 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Service Schedule The engine will require additional services or adjustments in addition to those listed below. (See the appropriate Engine Operators Handbook or Workshop Manual) Daily: (8) Hours Before Work Lubricate all grease points.
  • Page 39 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Hydraulic Oil Check level in main and header tanks. (with hopper down and engine stopped) Dynamo/Alternator Drive Check belt tension, adjust if necessary Controls and Pivots Lubricate all levers, rods, pivots and pins with oil...
  • Page 40 WORKSHOP MANUAL 500R WINGET REVERSING DRUM CONCRETE MIXERS ISSUE 10 2016 Every 12 Months: (1200 Hours or earlier if conditions dictate) The above and the following: Hydraulics Drain and clean out tank, suction strainer and filling filter, refill with clean hydraulic oil.
  • Page 41 Note:- later mixers will not be fitted with all the Lubrication & Grease points shown as sealed for life roller bearings are used extensively where ever possible. Lubricate drum drive gears and drum track and roller contact surfaces using open gear lubricant on a regular basis, in some operating conditions the gears and track should be lubricated every 40 hours or weekly.

  • Page 42: Hydraulic Circuit Diagrams

    WORKSHOP MANUAL 500R SECTION 5 HYDRAULIC CIRCUIT DIAGRAMS...

  • Page 45: Wiring Diagrams

    WORKSHOP MANUAL 500R SECTION 6 WIRING DIAGRAMS...

  • Page 51: Noise Levels

    WORKSHOP MANUAL 500R SECTION 7 NOISE LEVELS...
  • Page 52 SECTION 7 NOISE LEVELS Noise Tests were carried out in accordance with EC Directive 79/113 on a 10 metre Hemisphere with the drum empty and rotating and in accordance with EC Directive 2000/14/EC again on a 10 metre hemisphere with the drum loaded and rotating.

  • Page 53: Special Tools

    WORKSHOP MANUAL 500R SECTION 8 SPECIAL TOOLS...

  • Page 59: Hydraulic Control Valve Service Manual (Where Available)

    WORKSHOP MANUAL 500R SECTION 9 HYDRAULIC CONTROL VALVE SERVICE MANUAL...
  • Page 60 PAGE INTENTIONALLY BLANK...

  • Page 61: Parts Listings

    WORKSHOP MANUAL 500R SECTION 10 PARTS LISTINGS...
  • Page 62 The following Parts Illustrations do not contain a breakdown of assemblies such as Gearbox, Drum, Hydraulic Ram etc, only the complete items are shown. For a breakdown of these items please refer to the Operators and Parts Manual...
  • Page 63 500R MAINFRAME, TANK SUPPORTS AND COVERS FIT SPACING WASHERS V2004220 BETWEEN FUEL TANK SHROUD, ITEM 13 AND MAINFRAME TO AVOID DISTORTING SHROUD RUN SILICONE SEALER ROUND FLANGE FACE OF COVER ITEM 19, ALLOW TO CURE FOR A SHORT TIME BEFORE ASSEMBLY. DO NOT FILL...
  • Page 64 500R MAINFRAME TANK SUPPORTS + COVERS 555226500 MAIN FRAME 555225400 GUARD DRUM 555225300 PLATE COVER 555225900 SUPPORT, WATER TANK, L/H FOR STEP 6S05M BOLT 10S04 WASHER FLAT 41S07 WASHER SPRING 9S04 555225800 SUPPORT, WATER TANK, R/H FOR ENGINE HOUSING 6S05M...
  • Page 65 500R MAINFRAME TANK SUPPORTS + COVERS 10S04 WASHER FLAT 41S07 WASHER SPRING 28S03E SCREW SET 10S03 WASHER FLAT 9S03 41S05 WASHER SPRING 66S01CC SCREW SET 192S01 NUT BINX 10S01 WASHER FLAT 233S03F SCREW COUNTER SUNK 267S03 WASHER FLAT 7S01 WASHER SPRING...
  • Page 66 500R FRONT AXLE, TOWBARS, AXLE SPRAGS AND JACKS COAT PINS AND WELDED BOSSES WITH COPPERSLIP ON ASSEMBLY COAT THREADS ON SPRAG SCREWS ITEM 63 WITH COPPERSLIP ON ASSEMBLY ITEM 2B, NATO TOWING EYE SHOULD BE CROSS DRILLED ON ASSEMBLY TO ENABLE...
  • Page 67 500R FRONT AXLE TOWBARS AXLE SPRAGS & JACKS 555101200 BAR TOW STANDARD 555283300 BAR TOW NATO/MOD 555283600 EYE TOWING NATO/MOD 150S15 WASHER FLAT 92S15 NUT CASTLE 44S18N PIN SPLIT 555101400 PIN PIVOT AXLE 555101900 PIVOT BRACKET 513354800 PIN RETAINING 902S02 LYNCH PIN &...
  • Page 68 500R PNEUMATIC WHEELS, HUBS & STUB AXLES IF THE AXLE CHANNEL SECTION IS PRODUCED FROM PARALLEL RATHER THAN TAPERED IF BOLT ITEM 22 FOULS JACK LEG SECTION SUBSTITUTE THE TAPERED WASHERS SUPPORT BRACKET INSERT FROM ITEM 20 FOR FLAT WASHERS 267S07...
  • Page 69 500R HUB STUB AXLE AND PNEUMATIC WHEELS 555287600 HUB & STUB AXLE ASSY (FAD) 475600019 WHEEL ASSEMBLY 105S05 WASHER TAPERED 8S05M BOLT UPPER 8S05K BOLT LOWER 267S07 WASHER FLAT 17S06 WASHER SPRING 7S05 NUT PLAIN 555226500 MAINFRAME 555287300 AXLE FRONT/STANDARD/MOD/NATO...
  • Page 70 500R STEEL WHEELS AND STUB AXLE IF THE AXLE CHANNEL SECTION IS PRODUCED IF BOLT ITEM 22 FOULS FROM PARALLEL RATHER THAN TAPERED JACK LEG SUPPORT BRACKET SECTION SUBSTITUTE THE TAPERED WASHERS INSERT FROM OPPOSITE SIDE ITEM 20 FOR FLAT WASHERS 267S07...
  • Page 71 500R HUB STUB AXLE AND STEEL WHEELS 511146701 WHEEL STEEL, FABRICATED 150S15 WASHER FLAT 555277900 COLLAR 6S03M BOLT 41S05 WASHER SPRING 9S03 131S01 NIPPLE GREASE 176S01 CAP NIPPLE 555288500 AXLE STUB 105S05 WASHER TAPERED (SEE NOTE RE 267S07) 8S05M BOLT...
  • Page 72 500R NOISE REDUCTION KIT REFER TO THE ENGINEERING DRAWING WHEN DRILLING THE MAINFRAME AND PANELS TO SECURE THE CLADDING KIT.
  • Page 73 500R NOISE REDUCTION KIT 555286500 KIT NOISE REDUCTION 61S02 NUT BINX 10S56 WASHER 11S02C SCREW SET...
  • Page 74 500R 'CE' GUARDING...
  • Page 75 500R 'CE' GUARDING 555291100 GUARD HORIZONTAL 555290800 GUARD ANGLED 555290900 GUARD ELECTRIC MOTOR-GEARBOX COUPLING 555291000 GUARD LISTER TS3-GEARBOX COUPLING 7S03 17S04 WASHER SPRING 267S05 WASHER FLAT V2004220 WASHER SPECIAL 11S03C SCREW SET 555131500 COVER RETAINED BY:- 11S03C SCREW SET 267S05...
  • Page 76 500R HOPPER ANTI BOUNCE BRACKET ATTACH ANTI BOUNCE BRACKET BETWEEN THE LEFT HAND SIDE OF THE HOPPER CRADLE AND MAINFRAME TO PREVENT DAMAGE TO COMPONENTS WHEN TRANSPORTING THE MACHINE...
  • Page 77 500R ANTI BOUNCE BRACKET 555288600 BRACKET ANTI BOUNCE 66S06D SCREW SET 104S06 41S09 WASHER SPRING...
  • Page 78 500R HYDRAULIC TANK ASSEMBLY THE BALL ITEM 9 SHOULD BE CORRECTLY SEATED WITHIN THE BLEED VALVE BODY ON ASSEMBLY, PLACE THE BALL INTO THE BODY WITHOUT THE SPRING THEN DRIVE THE BALL DOWN ONTO ITS SEAT USING A SOFT FACED PUNCH OR DRIFT. REMOVE THE BALL AND DROP THE SPRING INTO PLACE, ASSEMBLE THE VALVE AS ILLUSTRATED.
  • Page 79 500R HYDRAULIC TANK ASSEMBLY 555257900 TANK HYDRAULIC 555284800 COVER 555255600 BODY BLEED VALVE 555264000 GASKET BLEED VALVE 555267100 SPRING BLEED VALVE 10565A01 BREATHER FILLER 220591000 STRAINER 127S02 PLUG TANK DRAIN 100S02 SEAL BONDED 101120000 BALL STEEL 100S03 SEAL BONDED 100S04...
  • Page 80 500R REVERSING GEARBOX AND FITTINGS TO SET BACKLASH BETWEEN HYDRAULIC PUMP AND GEARBOX BEVEL GEARS, ASSEMBLE LOCATING RING AND GEAR ON PUMP AND OFFER PUMP UPTO GEARBOX WITHOUT SHIMS, MEASURE GAP BETWEEN PUMP AND CASTING AND ADD 5-8 THOU (0.02-0.20MM) TO MEASUREMENT OBTAINED FILL WITH 20W/30 OIL TO GIVE CORRECT GEAR BACKLASH.
  • Page 81 500R REVERSING GEARBOX AND FITTINGS 555268100 GEARBOX REVERSING 555107400 SHIM PACKER SET CONSISTS OF 1 X 555107401 1 X 555107402 2 X 555107403 6S05F BOLT 10S04 WASHER FLAT 87S05 NUT BINX 192S07 NUT BINX SHIM SET - SUPPLIED WITH GEARBOX...
  • Page 82 500R HOPPER RAM, RESTRICTOR & HOSE FAILURE VALVE THE CENTRE BAFFLE ASSEMBLY OF THE HOSE FAILURE VALVE ITEM 30 PART NO V2004171 SHOULD BE UNSCREWED FROM THE BODY BEFORE INSTALLATION AND THE GAP BETWEEN THE BAFFLES ADJUSTED TO 2.0MM, THE BAFFLE ASSEMBLY SHOULD THEN BE SCREWED FULLY HOME INTO THE BODY.
  • Page 83 500R HOPPER RAM, RESTRICTOR & HOSE FAILURE VALVE 272150000 RAM HOPPER 555167900 WASHER 555108500 6S03G BOLT 87S03 NUT, "BINX", SELF-LOCKING 119S08 FITTING, ADAPTOR, MALE/MALE 100S04 SEAL, BONDED 555247000 POPPET 555247100 FITTING, ADAPTOR, RESTRICTOR 424210500 SPRING COMPRESSION V2004171 VALVE HOSE FAILURE...
  • Page 84 500R LISTER TR3 ENGINE AND COUPLING SET ENGINE RPM TO 1800 UK ENGINES MUST BE FILLED WITH 10W/30 ENGINE OIL. CENTRES OF ENGINE AND GEARBOX OUTPUT/ INPUT SHAFTS MUST BE ALIGNED TO AVOID STRAINING COUPLING AND SLEEVE...
  • Page 85 500R LISTER TR3 ENGINE AND COUPLING 20351A02 ENGINE LISTER TR3 HANDSTART (EXPORT VERSION) V2003680 ENGINE LISTER TR3 ELECTRIC START (EXPORT VERSION) 20351A03 ENGINE LISTER TR3 HANDSTART (UK/EEC VERSION) 20351A04 ENGINE LISTER TR3 ELECTRIC START (UK/EEC VERSION 555248601 COUPLING-GEARBOX 555280900 COUPLING-ENGINE...
  • Page 86 500R LISTER TR3 ENGINE & COUPLING, KTR/BOWEX M65 SET ENGINE RPM TO 1800 UK ENGINES MUST BE FILLED WITH 10W/30 ENGINE OIL. CENTRES OF ENGINE AND GEARBOX OUTPUT/ INPUT SHAFTS MUST BE ALIGNED TO AVOID STRAINING COUPLING AND SLEEVE...
  • Page 87 500R LISTER TR3 ENGINE & COUPLING, KTR/BOWEX M65 FROM SERIAL NUMBER 0640 ONWARDS 20351A02 ENGINE LISTER TR3 HANDSTART (EXPORT VERSION) V2003680 ENGINE LISTER TR3 ELECTRIC START (EXPORT VERSION) 20351A03 ENGINE LISTER TR3 HANDSTART (UK/EEC VERSION) 20351A04 ENGINE LISTER TR3 ELECTRIC START (UK/EEC VERSION...
  • Page 88 500R EXHAUST SILENCER SETSCREW ITEM 7 PICKS UP ON MAINFRAME...
  • Page 89 500R EXHAUST SILENCER 555288900 SILENCER ACOUSTIC EXHAUST 10293A03 GASKET 17S05 WASHER SPRING M10 11S04C SCREW SET M10 555289000 BRACKET SILENCER SUPPORT 11S04F SCREW SET M10 267S06 WASHER FLAT M10 17S05 WASHER SPRING M10 7S04 NUT M10 11S04C SCREW SET M10...
  • Page 90 500R AIR CLEANER AND PIPEWORK- FILTREL...
  • Page 91 500R AIR FILTER AND PIPEWORK-FILTREL V2004797 AIR FILTER ASSEMBLY, FILTREL 11S03B SCREW SET 17S04 WASHER SPRING 267S05 WASHER FLAT 555188700 HOSE ELBOW RUBBER INLET 555280000 TUBE INLET STEEL V600187 HOSE ELBOW 90' RUBBER 97S13 CLIP HOSE...
  • Page 92 500R AIR CLEANER AND PIPEWORK- VIRGIO...
  • Page 93 500R AIR FILTER AND PIPEWORK-VIRGIO V2005807 AIR FILTER ASSEMBLY C/W BAND, VIRGIO 11S03D SCREW SET, M8 X 30 267S05 WASHER FLAT 61S03 NUT BINX 555188700 HOSE ELBOW RUBBER INLET 555280000 TUBE INLET STEEL V600187 HOSE ELBOW 90' RUBBER 97S13 CLIP HOSE...
  • Page 94 500R 15KW MOTOR AND DRIVE SHAFT 415 VOLT...
  • Page 95 500R 15KW MOTOR MOUNT AND DRIVE SHAFT 202426000 MOTOR ELECTRIC 15 KW 555145400 MOUNTING MOTOR 10S04 WASHER FLAT 28S05G SETSCREW 6S05E SETSCREW 87S05 NUT BINX 555142600 SHAFT CONNECTING 555145500 FLANGE DRIVE 555258100 ADAPTOR DRIVE 90S04H SCREW CAP 195S03C2 SCREW GRUB...
  • Page 96 500R 15KW 415V MOTOR AND DRIVE SHAFT LATER TYPE...
  • Page 97 500R 15KW 415V MOTOR MOUNT DRIVE SHAFT LATER TYPE 202426000 MOTOR ELECTRIC 15 KW 555145400 MOUNTING MOTOR 10S04 WASHER FLAT 28S05G SETSCREW 6S05E SETSCREW 87S05 NUT BINX 304712863 188S04E1 SCREW GRUB 555291700 COUPLING MOTOR 147320001 COUPLING SLEEVE NYLON 90S04L SCREW SOCKET HEAD CAP...
  • Page 98 500R STARTER AND STOP SWITCH 415 VOLT...
  • Page 99 500R STARTER AND STOP SWITCH 208304103 SWITCH STARTER-SCHNEIDER 208304105 RELAY-OVERLOAD 28A-31A 555144200 BRACKET STARTER 6S03B BOLT CSE182 SPACER (USED TO MOVE BRACKET AWAY FROM MOTOR) 41S05 WASHER SPRING 9S03 11S02A SCREW SET 17S03 WASHER SPRING 7S02 208870000 SWITCH STOP C/W KEYS...
  • Page 100 500R DRUM DRIVE AND IDLER ROLLER SHIM TO GIVE BEARING PRELOAD OF 0.000’’- 0.002’’, ALL SHIMS WITH THE EXCEPTION OF 0.060’’ TO BE FITTED AT THIS END ONE 0.060’’ THICK SHIM TO BE FITTED AT THIS APPLY LOCTITE OR THREADLOCK TO THE THREADS OF BOLTS ITEMS 57 &...
  • Page 101 500R DRUM DRIVE AND IDLER ROLLER 555223800 DRIVE SHAFT LOWER 555107200 WASHER RETAINING 555113300 DRIVE PINION DRUM 555223300 CHAINWHEEL 555223700 IDLER ROLLER 555113100 CARRIER BEARING 555223400 BRACKET BEARING ADJUST 555223600 CARRIER BEARING 555225100 SHIM PACK ROLLER BRG 555223500 CARRIER BEARING...
  • Page 102 500R DRUM DRIVE AND IDLER ROLLER 28S05N SCREW SET 95S05 NUT LOCK THIN 8S03C BOLT 8S03B BOLT 17S04 WASHER SPRING 8/12 57S06D2 SCREW GRUB 17S05 WASHER SPRING 8S04G BOLT 8S04J BOLT, ALTERNATIVE USE WITH PACKING PIECE 11S03H SCREW SET 56S03...
  • Page 103 500R DRUM IDLER ROLLER AND SHAFT...
  • Page 104 500R DRUM IDLER ROLLER AND SHAFT 555223600 BEARING CARRIER 555113000 CARRIER IDLER SHAFT 555225100 SHIM PACK-BEARING 555114900 SHIM PACKER SET 555224900 PACKING PIECE 555228600 BRACKET STOP 555223900 SHAFT IDLER 555113800 BRACKET SUPPORT V600186 BEARING TAPER ROLLER 417732440 SEAL OIL 131S01...
  • Page 105 500R DRUM AND GEARBOX CONTROLS...
  • Page 106 500R DRUM AND GEARBOX CONTROLS 555110100 LEVER SLOTTED LEVER HAND 1/2" UNC THREAD 555110300 555292100 LEVER HAND M12 THREAD KNOB 1/2" UNC THREAD 307126000 307120000 KNOB M12 THREAD 555110400 LEVER OPERATING 555110500 BLOCK CLEVIS PIN 555110600 PIN CLEVIS 555110800 PIN PIVOT...
  • Page 107 500R DRUM , DRUM MOUTH & EXTENSION CONES...
  • Page 108 500R DRUM ASSY DRUM MOUTH + EXTENSION CONES 555280800 DRUM ASSEMBLY INC BLADES AND TRACK RING 555126000 CONE DRUM MOUTH STND 555127800 CONE DRUM MOUTH-USE WITH RUBBER EXTENSION 555127700 CONE DRUM MOUTH-STEEL EXTENSION 515143000 STRAP RETAINING (SET OF FOUR) 515142900...
  • Page 109 500R DRUM EDGE ROLLERS PRIOR TO FITTING THE BEARINGS ITEM 10 REMOVE THE SEALS AND PACK THE BEARINGS WITH A GOOD QUALITY GREASE, ENURE THE SEALS ARE CORRECTLY SEATED WHEN REFITTED. ADJUST THE ROLLERS SO THAT 1.5MM CLEARANCE EXITS BETWEEN THE ROLLERS...
  • Page 110 500R DRUM EDGE ROLLERS 555224600 ROLLER DRUM EDGE 555283800 SHAFT DRUM EDGE 555224700 SPACER BEARING 555112000 PLATE LOCKING 555111800 CARRIER ASSEMBLY If ordering a replacement carrier for a machine prior to serial no 0660, order replacement metric set screws and nuts, items 15, 16 & 17...
  • Page 111 500R CRADLE LINK ARMS & BATCHWEIGHER GUIDE COAT ALL PINS AND BUSHES WITH COPPERSLIP ON ASSEMBLY. CHARGE ALL GREASE POINTS .
  • Page 112 500R HOPPER CRADLE LINK ARMS & BATCHWEIGHER GUIDE 555108900 GUIDE-LOADCELL STRIKER 555109000 PIN GUIDE 555255100 SHAFT LINK 555255300 HOUSING BEARING 555255000 ARM LINK 555255400 CAP BEARING 195S04E2 SCREW GRUB 113179200 BEARING NEEDLE 113179201 BEARING NEEDLE INNER 555255200 SHAFT PIVOT 333506000...
  • Page 113 500R HYDRAULIC CONTROL VALVE (MHS-DINOIL) THE HYDRAULIC PRESSURE SHOULD BE ADJUSTED :- 2000 PSI (138 BAR) 400R 2400 PSI (166 BAS) 500R PORT 4- FEED FROM HYDRAULIC PUMP PORT 5-RETURN TO HYDRAULIC TANK PORT 6- SUPPLY TO HOPPER RAM PORT 8- (H.P.C.O.) TO DRAGLINE CONTROL...
  • Page 114 500R HYDRAULIC CONTROL VALVE MHS 500R V2004605 VALVE CONTROL 100S03 SEAL BONDED 127S03 PLUG BLANKING 122S03 ADAPTOR M/M FROM PUMP 119S08 ADAPTOR M/M TO TANK 122S03 ADAPTOR M/M TO RAM SCREW SOCKET HEAD H.P.C.0 FIT INSIDE VALVE WHEN V2004607 DRAGLINE FITTED...
  • Page 115 500R HYDRAULIC TANK,HOPPER RAM & PIPEWORK...
  • Page 116 500R HYDRAULIC TANK, HOPPER RAM & PIPEWORK 555257900 TANK HYDRAULIC 272150000 555204300 HOSE BLEED VALVE TO RAM 555231000 HOSE CONTROL VALVE TO BLEED VALVE 555258300 HOSE TANK TO PUMP 555189500 HOSE PUMP TO CONTROL VALVE 97S09 CLIP HOSE 73S03B HOSE CONTROL VALVE TO TANK TEE...
  • Page 117 500R HYDRAULIC HEADER TANK TOP UP THE OIL LEVEL IN THE HEADER TANK WITH THE HOPPER RAISED AND THE RAM FULLY EXTENDED. LOWER THE HOPPER AND FILL THE TANK TO BRING THE LEVEL UP TO THE MIDPOINT ON THE SIGHT GLASS.
  • Page 118 500R HEADER TANK 555288700 TANK HEADER 511100900 CAP FILLER/BREATHER 100S06 SEAL BONDED 32S01C HOSE 11S03C SCREW SET M8 267S05 WASHER FLAT M8 17S04 WASHER FLAT M8 7S03 NUT M8 V2005114 SIGHT GLASS V2003100 DECAL HYDRAULIC OIL V2005122 DECAL HYDRAULIC OIL LEVEL...
  • Page 119 500R HOPPER CRADLE AND BATCHWEIGHER COAT ALL PINS AND THE BORES OF BUSHES AND WELDED BOSSES WITH COPPERSLIP ON ASSEMBLY. FOLLOW INSTRUCTIONS IN TEXT AT BEGINNING OF THIS MANUAL WHEN SETTING UP BATCHWEIGHER STRIKER PIN. STOP BLOCKS ITEMS 34,53,54 ONLY FITTED TO...
  • Page 120 500R BATCHWEIGHER GAUGE AND HOPPER CRADLE 555269600 HOPPER CRADLE (ALL BUILDS) 555109300 PIN STRIKER SUPPORT 555109202 SHIM PACKER 555109203 SHIM PACKER 555109204 SHIM PACKER 555109100 STRIKER LOADCELL 555242418 LOADCELL & GAUGE 555192700 PLATE MOUNTING 555192800 BRACKET LOWER 555192900 BRACKET UPPER...
  • Page 121 500R BATCHWEIGHER GAUGE AND HOPPER CRADLE 555269600 HOPPER CRADLE (ALL BUILDS) 555109300 PIN STRIKER SUPPORT 555109202 SHIM PACKER 555109203 SHIM PACKER 555109204 SHIM PACKER 555109100 STRIKER PIN, LOADCELL 555242418 LOADCELL & GAUGE ASSEMBLY 555192700 PLATE MOUNTING 555192800 BRACKET LOWER 6S05M...
  • Page 122 500R HOPPER AND SAFETY CHAIN...
  • Page 123 500R HOPPER AND SAFETY CHAIN 555265405 HOPPER 208S06J SCREW COUNTER SUNK SKT 104S06 203S06 NUT LOCKING THIN 555269800 HOPPER SAFETY CHAIN 11S05D SCREW SET 267S07 WASHER FLAT 61S05 NUT BINX ITEMS 5, 6, 7, AND 8 NOT ILLUSTRATED...
  • Page 124 500R WATER TANK CONTROLS COAT THE THREADS ON ITEM 2 WITH COPPER SLIP ON ASSEMBLY...
  • Page 125 500R WATER TANK CONTROLS OPERATING LEVER SEE WATER TANK 555265100 COUPLING END 555255500 ROD OPERATING 555255700 BRACKET 44S03C PIN SPLIT 267S06 WASHER FLAT 56S04 NUT THIN 6S03B BOLT 10S03 WASHER FLAT 87S03 NUT BINX...
  • Page 126 500R WATER TANK INLET VALVE...
  • Page 127 500R WATER INLET VALVE 555263000 PIN PIVOT 555262900 LEVER TRIP 555263500 COVER VALVE 555263600 BODY VALVE 555262700 VALVE PILOT 513114600 WASHER PILOT VALVE 513115200 SPRING PILOT VALVE 513122000 DIAPHRAGM 555198300 BODY STRAINER 555198400 ELEMENT STRAINER 555198800 GASKET 241708000 PLUG 130354000...
  • Page 128 500R WATER TANK ASSEMBLY CHECK SCALE CARRIER ITEM 11 WILL NOT FOUL FACE OF TANK BODY, BEND SLIGHTLY IF CARRIER FOULS.
  • Page 129 500R WATER TANK ASSEMBLY 555286000 TANK BODY VALVE WATER INLET 555286100 LID TANK 555263300 LEVER OPERATING 555263200 LINK OUTER 555263100 ROD SPACER 555262800 CONNECTOR VALVE ROD 555262100 INDICATOR 555262300 ARM FLOAT 555261900 CARRIER SCALE 555262400 VALVE DISCHARGE 555262500 ROD DISCHARGE VALVE...
  • Page 130 500R FLOWMETER...
  • Page 131 500R FLOWMETER 555176400 NOZZLE HOSE FITTING STRAIGHT 409255000 FILTER STRAINER 100S10 SEAL BONDED 122S09 ADAPTOR MALE/MALE 450151100 VALVE BALL 128S14 FITTING FEMALE, FEMALE 90' 129S07G ADAPTOR NOZZLE 90' ELBOW 202325000 GAUGE FLOWMETER 153S09 CLAMP U BOLT 267S05 WASHER FLAT M8...
  • Page 132 500R WINCH MOTOR & DRAGLINE CONTROL BLOCK SEAL ALL HYDRAULIC FITTING AND ADAPTORS WITH LIQUID HYDRAULIC THREAD SEAL CLEAN THE DRAGLINE CONTROL BLOCK ITEM 25 BEFORE USE ENSURING ANY SWARF LEFT FROM THE MACHINING PROCESS IS REMOVED. THE TEE ADAPTOR ITEM 16 ON TOP OF THE HYDRAULIC TANK IS ONLY USED WITH THE DRAGLINE OPTION.
  • Page 133 500R DRAGLINE HYDRAULIC PIPEWORK AND VALVES 555257900 TANK HYDRAULIC 555268700 HOSE,CONTROL VALVE TO SOLENOID VALVE 63S02F HOSE, SOLENOID VALVE TO WINCH MOTOR 73S03C HOSE RETURN, SOLENOID TO TANK TEE 100S03 SEAL BONDED 122S03 ADAPTOR, MALE-MALE EQUAL 119S08 ADAPTOR, MALE-MALE UNEQUAL...
  • Page 134 500R DRAGLINE WINCH AND MOUNTING BRACKET DISCARD CLAMP FROM BULLDOG CLIP ITEM 7 COAT BOLTS ITEM 31 WITH COPPERSLIP ON ASSEMBLY PACK BUSHES ITEM 52 AND ROLLERS ITEM 30 WITH COPPERSLIP OR GREASE ON ASSEMBLY...
  • Page 135 500R DRAGLINE BRACKET & WINCHMOTOR 267117000 MOTOR HYDRAULIC 'WHITE' 7S05 17S06 WASHER SPRING 11S05K SCREW SET 513330100 PULLY-DRUM 132204000 CLIP BULLDOG 555266300 WASHER SPECIAL NOT USED 41S09 WASHER SPRING 6S06H SCREW SET 477502000 ROPE WIRE 555287800 COVER WINCH DRUM 7S04...
  • Page 136 500R DRAGLINE ALTERNATOR AND FIXINGS SECURE ALTERNATOR FAN AND PULLEY BEFORE INSTALLING ALTERNATOR, ADJUST DRIVE BELT TENSION SO THAT BELT DEFLECTS NO MORE THAN 12MM MIDWAY BETWEEN PULLIES. ADJUSTER ITEM 21 IS ATTACHED TO THE REVERSING GEARBOX.
  • Page 137 500R DRAGLINE ALTERNATOR & FITTINGS V2004793 ALTERNATOR 513347400 ADJUSTER 11S03C SCREW SET 267S05 WASHER FLAT 61S03 NUT BINX 66S03A SCREW SET 10S03 WASHER FLAT 41S05 WASHER SPRING 555288300 BRACKET ALTERNATOR 8S03C BOLT 61S03 NUT BINX 267S05 WASHER FLAT 11S04C SCREW SET...
  • Page 138 500R DRAGLINE ALTERNATOR WIRING & PANEL REFER TO WIRING DIAGRAM WHEN INSTALLING LOOM AND CONNECTING TERMINALS USE NYLON CABLE TIES TO SECURE LOOM NEATLY AND PREVENT CHAFING ON HANDSTART DIESEL ENGINED MACHINES SECURE PANEL ITEM 15 TO MAINFRAME USING EXISTING SETSCREWS...
  • Page 139 500R DRAGLINE ALTERNATOR WIRING & PANEL 109S10 BATTERY 11S02B SCREW SET 267S04 WASHER FLAT 17S03 WASHER SPRING 7S02 555288400 LOOM WIRING V2003253 CABLE TIE NYLON V2003111 CABLE TIE NYLON 555288100 PANEL V2004794 SWITCH BATTERY ISOLATOR 11S02B SCREW SET 267S04 WASHER FLAT...
  • Page 140 500R DRAGLINE BATTERY TRAY & GUARD EARLY MACHINES REQUIRE THE MAINFRAME DRILLING TO THE LEFT HAND SIDE OF THE ENGINE BED SO THAT THE BATTERY TRAY CAN BE ATTACHED. THE MAINFRAME OF LATER MACHINES IS PREDRILLED DURING MANUFACTURE. ALTERNATIVELY THE TRAY CAN BE...
  • Page 141 500R DRAGLINE BATTERY TRAY 30080A03 TRAY BATTERY 30080A0303 BAR COVER 11S04E SCREW SET 11S04C SCREW SET 267S06 WASHER FLAT 61S04 NUT BINX 555290500 GUARD BATTERY 11S03C SCREW SET 267S05 WASHER FLAT 17S04 SPRING WASHER 7S03 10742A05 COVER BATTERY 177S03 NUT WING...
  • Page 142 500R DRAGLINE CABLE MAST AND PULLIES...
  • Page 143 500R DRAGLINE MAST CABLE AND PULLIES 555121500 MAST LOWER 515134400 MAST UPPER 8S05L BOLT 17S06 WASHER SPRING 7S05 555208100 PULLEY 555208400 BLOCK PULLEY 44S03C PIN SPLIT 555208300 PIN PULLEY 555204800 WEIGHT 144734000 CABLE ELECTRIC 2 CORE 555287700 BRACKET DRAGLINE WINCH 205304600 PLUG &...
  • Page 144 500R DRAGLINE SHOVEL ASSEMBLY...
  • Page 145 500R DRAGLINE SHOVEL 555210400 SHOVEL BODY 555209100 SHOVEL HANDLE 135905000 CHAIN & RING ASSY 144734000 CABLE 2 CORE 143200300 CLIP CABLE 205304600 PLUG 369200000 TUBE 300MM/12" LONG 555214800 CLAMP SWITCH 208561000 SWITCH 208143000 SLEEVE PVC 55 MM LONG 250166010 GLAND CABLE...
  • Page 146 500R 2 AND 3 COMPARTMENT FEED APRON...
  • Page 147 500R 2 AND 3 COMPARTMENT FEED APRONS 555196302 PLATE SIDE LEFT HAND 555196301 PLATE BOTTOM 555196303 PLATE SIDE RIGHT HAND 555196307 PARTITION CENTRE (2 COMPARTMENT) 555196315 STRAP RUBBER RETAINER 208S03H SCREW COUNTERSUNK SOCKET HEAD 104S03 41S05 WASHER SPRING 394413001 RUBBER FLAP...
  • Page 148 500R ELECTRIC START BATTERY, LEADS, TRAY & SWITCH THE INSTRUMENT PANEL IS SECURED WELD BATTERY TRAY TO SIDE OF MAINFRAME TO THE UNDERSIDE OF THE FUEL TANK ADJACENT TO THE ENGINE BED, MAKING SURE SHROUD WHICH IS DRILLED TO THAT THE BATTERY LEADS WILL REACH...
  • Page 149 500R ELECTRIC START BATTERY AND LEADS 109S08 BATTERY 10989A06 CABLE BATTERY POSITIVE 10990402 CABLE BATTERY NEGATIVE 30080A03 CARRIER BATTERY 11S04D SCREW SET 59S03 NUT LOCK 40SA17 ROD TIE 9S01 267S04 WASHER FLAT 10559A01 CLAMP BATTERY 10742A05 COVER BATTERY 267S04 WASHER FLAT...
  • Page 150 500R DECALS AND LOGO'S...
  • Page 151 500R DECALS AND LOGO'S V2003037 PLATE SERIAL NUMBER 504600900 DECAL 'ENGINE HOUSING' 504694600 DECAL 'SAFETY WARNING' V2003127 DECAL '500R' V2003039 DECAL 'WINGET' 555153700 DECAL 'DRUM CONTROLS' 555153500 DECAL 'WATER TANK' 555184900 DECAL 'DANGER HOPPER' V2004137 DECAL 'EAR PROTECTION' V2003038 VINYL STRIPES 2 COLOUR...
  • Page 152 500R DECALS AND LOGO'S...

  • Page 153: Batchweigher Maintenance Instructions

    WORKSHOP MANUAL 500R SECTION 11 BATCHWEIGHER MAINTENANCE INSTRUCTIONS...
  • Page 154 MAINTENANCE INSTRUCTIONS HYDRAULIC WEIGHING UNITS WWW.WINGET.CO.UK...
  • Page 155 Mechanically Fed Mixers and 300R, 400R and 500R Reversing Drum Mixers. Winget Limited do not recommend that attempts are made in the field to rectify faulty loadcells and gauges as the special tools and equipment required are unlikely to be available.

  • Page 164: Reversing Gearbox Manual

    WORKSHOP MANUAL 500R SECTION 12 REVERSING GEARBOX MANUAL...
  • Page 165 SERVICE MANUAL REVERSING GEARBOX FROM 1990 WWW.WINGET.CO.UK...
  • Page 166 INTRODUCTION This manual covers the Reversing Gearbox installed into 300R, 400R and 500R Reversing Drum Mixers. The following pages should enable a competent fitter/mechanic to fault find, repair or overhaul Reversing Gearboxes. The contents of this manual although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages.
  • Page 167 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 Asbestos Warning The clutch linings within the gearbox may contain asbestos and suitable precautions should be taken to avoid inhaling the dust which should not be blown out with an airline.
  • Page 168 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 Locate the operating pin in the centre of the cone clutches, remove the split pins and carefully drift out the pin, pull the operating plunger and shaft assembly out of the main shaft.
  • Page 169 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 Slide the cone clutch assembly (21) over the main shaft (2) aligning the drilled hole through the cone clutches with the slot machined in the mainshaft. Loosely fit the outer cone of the bearing (15), lubricate the operating shaft (4) and insert...
  • Page 170 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 When the preload reading is correct remove the flange (41) key (39) and housing (36). Using a suitable tool fit the oil seal (38) and lubricate the seal lips with a little grease.
  • Page 171 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 If not the shimpack thickness at points “X” and “Y” should be adjusted by moving the excess shims from either “X” to “Y” or “Y” to “X”. EXAMPLE Backlash measured on bevel gear “A” item 20 is:- 0.13mm...
  • Page 172 WORKSHOP MANUAL 300R 400R 500R Winget Reversing Gearbox From 1990 Checking Hydraulic Pump Gear Backlash The pump should be shimmed to give 5-8 thou (0.02-0.20mm) gear backlash. Place the hydraulic pump onto the gearbox without any shims and measure the gap between the pump body and gearbox casting.

  • Page 174: Blank

    WORKSHOP MANUAL 500R SECTION 13-18 BLANK...
  • Page 175 PAGE INTENTIONALLY BLANK...
  • Page 176 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...

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