The contents of this Handbook, although correct at the time of publication may be subject to alteration by the Manufactures without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.
No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.
Page 5
SAFE WORKING Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook MACHINE MODIFICATION Any modifications to the machine will affect its working parameters and safety factors.
Page 6
SAFE WORKING ENGINE Starting any diesel engine can be dangerous in the hands of inexperienced people. Operators must be instructed in the correct procedures before attempting to start any engine. Always obtain advice before mixing oils; some oils are not compatible. If in doubt, drain and refill.
Page 7
SAFE WORKING SERVING & MAINTENANCE Never allow unqualified personnel to attempt to remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting equipment. Before maintenance work is begun, ensure that the engine is stopped, or that the electric motor is switched off, and isolated from the mains.
Page 8
SAFE WORKING Remove starting handle. Keep hands clear of drum. Beware of electrical hazards. Battery isolator. Engine stop. Keep clear of chain drives. These surfaces may be hot.
SAFE WORKING Lashing down & Lifting points General Care should be taken when lifting or transporting the mixer to ensure that lifting or retaining straps are in good condition and the following procedures must be followed when lifting or lashing down to avoid causing unnecessary damage.
Page 11
SAFE WORKING shown above to keep the centre of gravity as low as possible. Position the mixer on the vehicle bed and chock the rear wheels to prevent it rolling until lashed down. Turn the front axle so that the drawbar is below the mixer and not forming an obstruction on the vehicle bed.
OPERATION correct. The oil sump must be filled to the INSTALLING THE MIXER ON SITE ‘full’ mark on the dipstick; do not overfill. Welded to the mixer are lifting points. Check that the fuel supply is adequate These are provided to assist with loading and the system is primed unloading mixer...
Page 14
OPERATION LT/LV1 engine Description A Dipstick B Lubricating oil filler C Engine control D Decompressor lever E Air cleaner F Fuel tank The cold start aid (where fitted) The cold start aid is fitted to the combustion air intake port and is used when the ambient temperature is below –10 deg.C (14 deg.F).
Page 15
OPERATION Ensure there are no burrs on the handle. Before attempting to use the handle, clean and lightly oil that part of it which fits onto the engine. Hand starting the engine Select the excess fuel position by gently pulling the engine control lever (L) outward over the middle catch (M) and turning it fully clockwise.
OPERATION AC1-05 engine (Electric start with key) Description A Oil filler B Engine control C Air cleaner D Fuel tank E Key switch F Dipstick Starting the engine Pull the lever (B) towards you. This will move the engine control anti-clockwise into the RUN position.
Page 17
OPERATION Yanmar L40/L48 Description A Fuel cock B Engine speed lever E Starting key Electric starting the engine Open the fuel cock (A). Put the engine start lever to the RUN position (B). Turn the starting key (E) clockwise to START position.
Page 18
OPERATION Yanmar L40/L48 Stopping the engine Before stopping the engine, move the engine speed lever to SLOW speed, and run the engine for about 3 minutes with no load. Return the engine speed lever to the STOP position. With electric-start engines, turn the starter key to the OFF position.
Page 19
OPERATION Yanmar L40/L48 Manual starting in the event of a flat battery Description A Fuel cock B Engine speed lever C Decompression lever D Recoil starting handle Starting the engine Open the fuel cock (A). Put the engine start lever to the RUN position (B).
Page 20
OPERATION Honda The following engine operating instructions should be read in conjunction with the Honda Owner’s Manual. Starting the engine Turn the fuel valve to the ON position. Move the choke lever to the CLOSED position. Do not use the choke if the engine is warm or the air temperature is high.
Page 21
OPERATION Stopping the engine To stop the engine, turn the engine switch to the OFF position. Turn the fuel valve to the OFF position.
2.10 OPERATION Electric motors To start and stop: Gain access to start button by raising the motor cover (50). Start the motor by pressing button (51). Lower the motor cover (50). To stop the motor, press button (52). (Pressing button (53) will also stop it.) In an EMERGENCY, press button (52) to stop the motor.
Page 23
OPERATION 2.11 Ensure that a suitable container has been positioned by the side of the mixer to catch the discharging load. Turn the drum to Discharge (2), and allow the load to run into the container. Rotation of the drum Looking at the mouth of the drum, all of the engines and motors drive the drum in a clockwise direction.
2.12 OPERATION INSTALLING/REMOVING THE LIGHTING BOARD (WHERE FITTED) Where a lighting board is supplied with the Mixer, follow the procedure below to install and remove the lighting board when preparing for road towing or for use on site. The board locates on the rear lower panel of the mixer and is secured by two threaded wing nuts.
SERVICING SERVICE SCHEDULE IMPORTANT! (See also the relevant Engine Workshop Manual) For servicing the Yanmar and Honda engines, see Every day the engine Operation Links & hinges: Lubricate. Manual Shafts & bearings: Lubricate. Engine: Check fuel and lubricating oil levels. (see Engine Manual Check for oil and fuel leaks.
SERVICING SERVICING PROCEDURE Greasing and lubrication Drum drives It is essential that oils and Every week (or 50 hours running) grease used for servicing do Drive chains: not become contaminated with sand or cement dust. Lubricate drive chains (A) with a little engine oil.
SERVICING Bolt torques Every week for the first month, then every three months Check the tightness of all bolts, nuts, and keys etc. Pay particular attention to engine mounting bolts. Engine, general servicing Under very dusty conditions, air cleaners, lubricating oil and fuel filters will require more frequent attention.
Page 28
SERVICING AC1-05 engines Release the clips (F) and lift off the cover (G). Remove the element (H) from the cleaner body. Clean the cleaner body and cover (G) of all dust. Fit a new element and joint if necessary. Replace the cover (G). ENGINE LUBRICATION OIL Every day Check lubrication oil level with the...
Page 29
SERVICING AC1-05 engines only Change oil filter as follows: The oil filter is mounted inside the crankcase at the gear end and consists of a detachable cover containing the element which is secured by a centre bolt into the crankcase. Unscrew the centre bolt (C) and withdraw the filter cover (D) and the element (E).
Page 30
SERVICING Prime LT/LV1 fuel system as follows: Fill the fuel tank. Move the engine control lever to the 'RUN' position. Vent the filter through bleed screw (G) until a full air free flow of fuel is obtained. Vent fuel through the pump bleed screw (K) until a full air free flow of fuel is obtained.
SERVICING When no air bubbles are escaping push the rubber hose (0) back onto the fuel pump. Crank the engine until the injector is heard to 'squeak'. BATTERY BATTERIES CONTAIN SULPHURIC ACID WHICH CAN CAUSE SEVERE BURNS AND PRODUCE EXPLOSIVE GASES. If the acid has been splashed on the skin, eyes or clothes flush with copious amounts of...
513204000 can be obtained from any Winget distributor.) A Bolt the two blades into the drum base (1). Tighten the bolts with fingers only. Smear silicone sealant around the mating flanges of the cone (2) and drum base (3).
Page 33
SERVICING G Locate the clamping tool (7) into the two holes (8) of the drum clip. Tighten the tool securely using a suitable spanner. H Centralise the bridge piece (9) on the drum clip between the jaws of the clamping tool. 1 Weld the bridge piece (9) to the drum clip (5).
3.10 SERVICING Mixer drum drive overhaul On reassembling the drum drive, after an D The bevel pinion assembly (d) must be overhaul, the following points must be set horizontally in the trunnion. Do this observed: as follows: Ensure that the drive chain (f) is correctly adjusted, then set the bevel A Coat with an anti-seize compound the pinion assembly (d) horizontal by...
SERVICING 3.11 Suspension Units Tyres Two wheeled mixers, "Fast tow" Check the tyres for wear, damage and deterioration. suspension units require Check tyre pressures only when the tyres are maintenance as they are a sealed unit. cold. They have an internal construction of (see "specifications"...
TECHNICAL INFORMATION LISTER-PETTER AC1-05 KEY START WIRING CIRCUIT...
Page 41
TECHNICAL INFORMATION YANMAR L40/48 KEY START WIRING CIRCUIT In adition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature)
Page 47
Mixers built UP TO February 1988 FOUR WHEEL MAINFRAME A - 1 TWO WHEEL MAINFRAME, slow tow A - 2 TWO WHEEL MAINFRAME, fast tow A - 3 DRUM B - 1A TRUNNION & TILT WHEEL B - 1B DRUM DRIVE B - 1C LISTER DRIVE ASSEMBLY C - 1...
Page 49
A - 1 100T, 150T & 175T Mixers up to February 1988 MCH-8...
Page 50
A - 1 FOUR WHEEL MAINFRAME & GUARDS Item Part no Serial no Description 100T 1 513275100 / Feb 88 AXLE, rear 2 513197900 AXLE, front 150T & 175T 1 513275200 / Feb 88 AXLE, rear, 2 513203400 AXLE, front...
Page 51
A - 1 100T, 150T & 175T Mixers up to February 1988...
Page 52
FOUR WHEEL MAINFRAME & GUARDS Item Part no Serial no Description 22 241859000 PLUG, polythene DECAL (see page D - 1) 23 504600900 24 513268400 MAINFRAME, 100T 24 513269400 MAINFRAME, 150T & 175T 25 11S04C SCREW, set 26 7S01 26A 513340800 SPACER 100T...
Page 53
A - 2 100T, 150T & 175T Mixers up to February 1988 MCH-7...
Page 54
A - 2 TWO WHEEL MAINFRAME, slow tow Item Part no Serial no Description 1 513276400 / Feb 88 AXLE 2 513169500 SPACER, axle 3 513168900 SPACER, stub axle retaining 4 513168500 PIN, pivot 5 513169600 SPACER, towbar 6 352410120 PIN, mills 7 501386200 COLLAR, towing rod...
Page 55
A - 3 100T, 150T & 175T Mixers, up to February 1988 MCH-9...
Page 56
A - 3 TWO WHEEL MAINFRAME, fast tow Item Part no Serial no Description 1 513276400 / Feb 88 AXLE 2 513209900 ROD, brake, nearside 3 513169000 ARM, compensating 4 513209800 ARM,, brake operating 5 513210000 ROD, brake, offside 6 513168900 SPACER, stub axle retaining 7 513169100 SPRING, suspension...
Page 57
A - 3 100T, 150T & 175T Mixers, up to February 1988...
Page 58
A - 3 TWO WHEEL MAINFRAME, fast tow Item Part no Serial no Description 36 475117020 NUT, slotted 37 475117004 HUB CAP 38 475117002 NUT, wheel 39 475117003 STUD, wheel 40 475117000 WHEEL, assembly ……… ……… RIM, wheel (order assembly) ………...
Page 59
B - 1A 100T, 150T & 175T Mixers up to February 1988 MD -18...
Page 67
C - 2 100T, 150T & 175T Mixers, up to February 1988 ELP18...
Page 68
C - 2 DRIVE ASSEMBLY, PETTER Item Part no Serial no Description 1 513267300 / Feb-88 SPROCKET, engine 100T 2 513267000 BLOCK, engine base 3 8S05H BOLT 4 61S05 NUT, binx 5 12S23 WASHER, flat 6 513248400 SHIMS set 1...
Page 69
C - 2 100T, 150T & 175T Mixers, up to February 1988...
Page 70
C - 2 DRIVE ASSEMBLY, PETTER Item Part no Serial no Description Continued >>>> Machines fitted with Cyclopac air cleaner 33 220236000 AIR CLEANER 34 11S03B SCREW, set 35 61S03 NUT, binx 36 12S18 WASHER, flat 37 353323025 PIN, split 38 260817001 HOSE, flexible 39 260512012...
Page 71
C - 2A 100T, 150T & 175T Mixers, up to February 1988...
Page 72
C - 2A DRIVE ASSEMBLY, HATZ Item Part no Serial no Description 1 513214400 SHIM set 1 2 513214500 SPROCKET with ….. 188S04C2 SCREW, cone point socket 3 513283600 CHANNEL, engine supports set 1 with ….. 66S05D SCREW, set ….. 192S05 NUT, Binx …..
Page 73
C - 3 100T, 150T & 175T Mixers, up to February 1988 MEL 8 & 9...
Page 74
C - 3 DRIVE ASSEMBLY, ELECTRIC, chain Item Part no Date Description 100T 1 513267800 / Feb-88 BASE, motor 150T & 175T 2 513268001 CHANNEL, motor base, L.H. (illustrated) 1 - 513268002 CHANNEL, motor base, R.H. (not ill.) 3 513267900...
Page 75
C - 4 100T, 150T & 175T Mixers, up to February 1988 MEL-10...
Page 77
C - 5 100T, 150T & 175T Mixers up to February 1988...
Page 78
C - 5 DANFOSS' START SWITCHES, electric belt drive Item Part no Serial no Description ELECTRIC MOTOR (see Index page) STARTER, 240v, 100T, 150T & 175T 5 208398600 - 208398500 CASE, starter - 192928000 CONTACTOR - 207818001 RELAY, overload 5 208398800...
Page 82
DECALS & PLATES Item Part no Serial no Description 1 V2003105 DECAL, “100T”, Black 1 V602436 DECAL, “100T” White (Not illustrated) 2 V2003106 DECAL, “150T” Black 2 V602437 DECAL, “150T” White (Not illustrated) 3 V2003107 DECAL, “175T” Black 3 V602438 DECAL, “175T”...
Page 86
D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip V601136, issue 02, 0296...
Page 87
NUMERICAL INDEX Mixers built up to 1988 Part no Page no Part no Page no Part no Page no 22096210 B - 1A 134105002 B - 1C 208398500 C - 5 30788101 C - 5 134105056 B - 1C 208398600 C - 5 30788102 C - 5...
Page 88
Part no Page no Part no Page no Part no Page no 304710032 C - 3 475117007 A - 2 513150200 B - 1C 304710040 C - 4 475117007 A - 3 513150300 B - 1C 315803100 B - 1C 475117008 A - 2 513150400...
Page 89
Part no Page no Part no Page no Part no Page no 513167600 A - 3 513203400 A - 1 513266900 A - 1 513167700 A - 2 513203600 B - 1A 513267000 C - 2 513167700 A - 3 513203800 B - 1A 513267100...
Page 90
Part no Page no Part no Page no Part no Page no 513277900 C - 1 105S04 C - 2A 11S05C C - 2 513278000 C - 2 105S05 C - 4 12S18 C - 1 513278100 C - 2 105S06 C - 1 12S18...
Page 91
Part no Page no Part no Page no Part no Page no 200S03G B - 1A 57S03D2 C - 4 6S02Z A - 1 203S04 A - 3 57S05D2 C - 1 6S03E B - 1B 206S03C A - 1 61S03 C - 1 6S03E...
Page 92
Part no Page no 97S13 C - 2 V2000772 B - 1A V2003038 D - 1 V2003039 D - 1 V2003101 D - 1 V2003105 D - 2 V2003106 D - 2 V2003107 D - 2 V2003598 D - 1 V2003665 D - 1 V2004130...
Page 108
FOUR WHEEL MAINFRAME & TOW BAR A - 2A Item Part no Serial no Description 1 513275200 / 01725 AXLE, rear 2 513203400 / 01725 AXLE, front 2A 513358100 01726 / AXLE, front 3 513274900 / 01725 BRACKET, front axle swivel 4 513154500 / 01725 SWIVEL, front axle...
Page 110
FOUR WHEEL MAINFRAME & TOW BAR A - 2A Item Part no Serial no Description 05604 / 175T 56 513370700 LEVER, handbrake, assembly 56A 513370800 CATCH, sprung 57 513370600 PIVOT, bracket 57A 11S04C SCREW, set, not illustrated 57B 17S05 WASHER, spring, not illustrated 57C 267S06 WASHER, flat, not illustrated 58 10S18...
Page 111
A - 2B 175T Mixers from February 1988 MCH-32...
Page 112
A - 2B COVERS & GUARDS Item Part no Serial no Description 5 513287000 TOP PLATE, engine housing 9 513286800 LID, engine housing 10 513248700 /05810 GUARD, chain/belt 10 513371400 05811/ GUARD, belt Yanmar L48V5V 12 V2003109 STOP, rubber (round screw-in bobbin) 12 513205300 STOP, rubber (two screw block) 13 513266900...
Page 113
A - 3 100T, 150T & 175T Mixers from February 1988...
Page 114
A - 3 COVERS & GUARDS (Lister-Petter AC1-05 Electric Start) Item Part no Serial no Description 1 513286800 LID, engine housing 2 11S04C SCREW, set 3 267S06 WASHER, flat 4 555170000 SPACER 6 513205300 STOP, rubber 7 11S02A SCREW 8 267S04 WASHER, flat 9 61S02 NUT, Binx...
Page 115
A - 3 100T, 150T & 175T Mixers from February 1988...
Page 116
A - 3 COVERS & GUARDS (Lister-Petter AC1-05 Electric Start) Item Part no Serial no Description Continued>>> 60 513358500 BRACKET, battery (welded to chassis) 61 V2004120 62 V2004055 CLAMP 63 267S04 WASHER, flat 64 17S03 WASHER, spring 65 7S04 66 513358600 COVER, battery 67 11S04B SCREW, set...
Page 117
A - 4 100T & 150T Mixers from February 1988 MCH 6...
Page 118
A - 4 TWO WHEEL MAINFRAME & TOW BAR Item Part no Date Description MAINFRAME, assembly, 100T - 513342200 - 513342300 MAINFRAME, assembly, 150T 1 513344200 MAINFRAME, 100T MAINFRAME, 150T 1 513344300 2 513344000 EYE, towing 2A 513364700 Nov-03 /...
Page 119
A - 4 100T & 150T Mixers from February 1988...
Page 120
804120 / REFLECTOR, red, non triangular, rear of mudguard, not EU from serial nos below Following parts are not illustrated From serial nos 100T-09456, 150T-05103 22 386103000 REFLECTOR, white, non triangular front of mudguard 22A 513369300S BRACKET, reflector, white, straight...
Page 121
A - 5 175T Mixers from February 1988 MCH-6...
Page 122
A - 5 TWO WHEEL MAINFRAME & TOW BAR Item Part no Serial no Description ……. 513345100 02184 / MAINFRAME, assembly MAINFRAME, 175T FT 1 513360200 2 513344000 EYE, towing 2A 513364700 Nov-03 / COUPLING, towing 3 8S04E BOLT 3A 8S04L Nov-03 / BOLT 4 267S06...
Page 133
B - 1C 100T, 150T & 175T Mixers from February 1988...
Page 134
B - 1C DRUM DRIVE Item Part no Serial no Description 59 300204140 KEY, gib head 60 513211900 WASHER, tab 67 513211700 PACKER 68 513290700 PULLEY, ‘V’, for electric motors, Yanmar and Honda engines 71 104S03 72 41S05 WASHER, spring 79 66S03C SCREW 80 66S03D...
Page 135
C - 1 100T & 150T Mixer from February 1988...
Page 136
NOTE : ENGINE CHANGE Lister-Petter LT1-32 to LV1-32 From mixer serial numbers: 100T 07978 and 150T 03813. Early in 2005 the Lister-Petter LT1-32 was superseded by the LV1-32. The engines as complete assemblies are interchangeable as are consumable items such as filters etc.
Page 137
C - 1 100T & 150T Mixer from February 1988 ELP-...
Page 144
C - 2A ELECTRIC (240/110 volt) drive assembly, upto 2005 Item Part no Serial no Description 1 513342100 PLATE, motor mounting 2 8S05H BOLT 3 61S05 NUT, “Binx” 4 267S07 WASHER, flat 5 513290600 PULLEY, ‘V’ 6 57S04D2 SCREW, grub 11 304710840 KEY, parallel 12 397400300...
Page 145
C - 2B 150T Mixers from February 1988 MEL-...
Page 146
C - 2B ELECTRIC (240/110 volt) drive assembly, upto 2005 Item Part no Serial no Description 1 513342100 / Feb-90 PLATE, motor mounting 1 513350000 Feb-90 / PLATE, motor mounting 2 8S05H BOLT 3 61S05 NUT, self-locking “Binx” 4 267S07 WASHER, flat 5 513290600 PULLEY, ‘V’...
Page 147
C - 2C 175T Mixers from February 1988 MEL-...
Page 148
C - 2C ELECTRIC (240/110 volt) drive assembly, upto 2005 Item Part no Serial no Description 1 513290400 PLATE, motor mounting 2 8S05H BOLT 3 61S05 NUT, self-locking “Binx” 4 267S07 WASHER, flat 5 513290600 PULLEY, ‘V’ 6 57S04D2 SCREW, socket head 11 304710840 KEY, parallel 12 397400300...
Page 149
C - 3 100T, 150T & 175T Mixers from February 1988...
Page 150
C - 3 START SWITCHES, electric drive, upto 2005 Item Part no Date Description ………...… ELECTRIC MOTOR (see Index page) STARTER, Danfoss 240v, 100T, 150T & 175T 5 208398600 …… 208398500 CASE, starter …… 192928000 CONTACTOR …… 207818001 RELAY, overload...
Page 151
C - 4 100T, 150T & 175T Mixers from February 1988 ELP-37...
Page 152
C - 4 LISTER-PETTER AC1 (electric start) Item Part no Serial no Description 1 V2004253 ENGINE, Lister/Petter AC1 2 11S04F SCREW, set 3 267S06 WASHER, flat 4 61S04 NUT, self- locking “Binx” 5 513267500 PIPE, exhaust 6 513359300 BRACKET, exhaust 7 11S03C SCREW, set 8 267S05...
Page 153
C - 5 100T, 150T & 175T Mixers from October 2000 ELP-37...
Page 154
150T & 175T 1 V2005210 ENGINE, Yanmar L40A/L48A/L48N From Serial nos 09571-100T & 05135-150T/175T L48A replaced by L48N, Engines are interchangeable, check model before ordering filters etc For Yanmar L48V5V Stage 5 Emission Compliant Engines see Page C-5A 2 513361600...
Page 155
C - 5 100T, 150T & 175T Mixers from October 2000...
Page 168
DECALS & PLATES Item Part no Serial no Description 1 V2003105 DECAL, “100T”, Black 1 V602436 DECAL, “100T” White (Not illustrated) 2 V2003106 DECAL, “150T” Black 2 V602437 DECAL, “150T” White (Not illustrated) 3 V2003107 DECAL, “175T” Black 3 V602438 DECAL, “175T”...
Page 172
D - 3 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip V601136, issue 02, 0296...
Page 174
CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...
Need help?
Do you have a question about the 100T and is the answer not in the manual?
Questions and answers