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Winget 200T Workshop Manual
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Winget 200T Workshop Manual

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WORKSHOP MANUAL
200T
MIXER
WINGET LIMITED
PO BOX 41
EDGEFOLD INDUSTRIAL ESTATE
PLODDER LANE
BOLTON
LANCS
BL4 OLR
Tel:- ++ 44 (0) 1204 854650
service@winget.co.uk
parts@winget.co.uk
www.winget.co.uk
FROM 2011
SERIAL No 1333 ONWARDS
ISSUE 7 2018

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  • Page 1 WORKSHOP MANUAL 200T MIXER WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLR Tel:- ++ 44 (0) 1204 854650 service@winget.co.uk parts@winget.co.uk www.winget.co.uk FROM 2011 SERIAL No 1333 ONWARDS ISSUE 7 2018...

  • Page 2: Table Of Contents

    WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 CONTENTS Section 1 Introduction Section 2 Repair and Service Procedures Section 3 General Arrangement Dimensions Section 4 Service Schedules Section 5 Lubrication Diagram Section 6 Wiring Diagrams Section 7 Noise Levels...

  • Page 3: Introduction

    From 2011 Introduction It is assumed that Personnel involved in either the Assembly or repair of Winget Mixers will be familiar with the product, either through the operation of, or previous repair and maintenance work. It is not intended to be used by Personnel who are neither familiar with the product or mechanically inexperienced.
  • Page 4 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Repair & Maintenance Procedures The following procedures are based in part on the procedures issued to Distributors and the instructions should be used in conjunction with the appropriate Parts and Operators Manual or Parts CD.
  • Page 5 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Lifting Points Lifting points capable of supporting the weight of the mixer are incorporated into the trunnion below the drum. This lifting points are highlighted with an ISO ‘Hook’ symbol adjacent to the point and to...
  • Page 6 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Drum Removal Attach suitable lifting equipment through the drum blades. Knock back the tabs on the tabwasher securing the drum shaft setscrews below the trunnion. Remove the setscrews and washers securing the shaft and flange. With the drum mouth upright lift the drum assembly clear of the trunnion.
  • Page 7 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Once the setscrews are tight it may be necessary to give the shaft end a sharp tap to fully seat the bearings. Coat the teeth of the bevel gear with an open gear lubricant Drum Cone Replacement.
  • Page 8 200T DRUM CLIP FIXING...
  • Page 9 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Attach the new blades into the drum assembly finger tighten the bolts until all the bolts are in place. Tighten the bolts. The bolts should go into the drum from the outside and only round or dome headed bolts should be used.
  • Page 11 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Re-assemble in the reverse order coating the locking plunger and pinion shaft with copperslip. Lubricate the felt seal behind the tilting wheel with oil. Tilting Bracket With the drum in the vertical position, place temporary supports between the mainframe and trunnion to support the trunnion when the tilting bracket is removed.
  • Page 12 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 split link slowly crank the engine and pull the new chain in place round the countershaft sprocket. Remove the old chain and link. Loop the new chain round the sprocket in the bevel pinion shaft and fit the new split link.
  • Page 13 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Assemble the bevel pinion to the shaft, fitting the gib head key. The pinion is fitted to the longer shank of the shaft. If correctly assembled the threaded holes in the casting will be at the same end.
  • Page 14 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Remove the engine housing lid, top plate, engine housing chain guard and infill plate. Slacken the two bolts through the bevel pinion housing adjusting plate and the two setscrews, which secure the casting at the pinion, end to release the tension on the countershaft chain.
  • Page 15 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Coat the end of the countershaft with anti-seize compound and slide on the chainwheel, pushing fully onto the shaft, fit the gib head key. On Yanmar powered equipment re-assemble the taper lock bush arrangement not forgetting the flat washer behind the pulley assembly and to fit the parallel into the shaft.
  • Page 16 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Note, the engine is set to run at 1500 rpm and rotates clockwise at the flywheel end. Drive Sprocket Removal/Replacement On the LV1/LT1-910 the Sprocket is keyed onto the engine extension shaft and also held by an M8 grubscrew.
  • Page 17 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 For details on engine services or overhauls, changing engine oils, filters and bleeding the fuel system refer to the engine operator’s handbook or engine workshop manual. Note, the ‘high speed’ engine is set to run at 2800 rpm and rotates clockwise at the half speed (1400) PTO shaft extension.
  • Page 18 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Slacken the grubscrew and remove the setscrew and washer, pull off the pulley, it may be necessary to use a small two legged puller if the pulley has been attached for some time.
  • Page 19 HANDFED MIXERS YANMAR L48 TYPE D THROTTLE ENGINE THROTTLE CONTROL USED ON LATER L48 ENGINES FITTED TO 100T, 150T, 175T & 200T HANDFED MIXERS NOTE: SOME GOVERNOR LEVERS MAY ONLY HAVE TWO HOLES NOT THREE AS ILLUSTRATED WITH THE REGULATOR HANDLE IN THE “STOP “ POSITION...

  • Page 20: General Arrangement Dimensions

    WORKSHOP MANUAL 200T SECTION 3 GENERAL ARRANGEMENT DIMENSIONS...
  • Page 21 TECHNICAL INFORMATION Dimensions A Overall length 1980 mm B Overall width 1110 mm C Overall height 1815 mm D Loading height 1220 mm E Discharge height 510 mm -- Weight (approx) 585 kg...

  • Page 22: Service Schedules

    WORKSHOP MANUAL 200T SECTION 4 SERVICE SCHEDULES...
  • Page 23 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Service Schedule The engine will require additional services or adjustments in addition to those listed below. (See the appropriate Engine Operators Handbook or Workshop Manual) Daily: (8) Hours Before Work Lubricate all grease points.
  • Page 24 WORKSHOP MANUAL Winget Hand Fed Mixers Models: 200T From 2011 Monthly: (100 Hours) The above and the following: Check tightness of nuts, bolts etc. Every 3 Months: (300 Hours) The above and the following: Engine Change air filter element Change lubrication oil and filter...

  • Page 25: Lubrication Diagram

    WORKSHOP MANUAL 200T SECTION 5 LUBRICATION DIAGRAMS...
  • Page 26 Linkages & Hinges Rubia B20W/30 Oil Pivots Rubia B20W/30 Oil Bearings Multis EP2 Grease (on assembly) Refer to your local oil supplier for a list of the locally available equivalent grades MIXER DRUM SEALANT Silicone Sealant Winget Part No : V2000772...
  • Page 27 LUBRICATION POINTS...

  • Page 28: Wiring Diagrams

    WORKSHOP MANUAL 200T SECTION 6 WIRING DIAGRAMS...
  • Page 29 TECHNICAL INFORMATION YANMAR L48 KEY START WIRING CIRCUIT In adition to the circuit shown below, the engine is fitted with its own loom. (see Yanmar service literature)

  • Page 31: Noise Levels

    WORKSHOP MANUAL 200T SECTION 7 NOISE LEVELS...
  • Page 32 SECTION 7 NOISE LEVELS Noise Tests were carried out in accordance with EC Directive 2000/14/EC on a 10 metre hemisphere with the drum loaded and rotating. Operators Ear Tests were carried out at a distance 1 metre from the Drum and Handwheel at a height of 1 metre.

  • Page 33: Special Tools

    WORKSHOP MANUAL 200T SECTION 8 SPECIAL TOOLS...
  • Page 34 200T DRUM CLIP TOOL 513204000 DRUM CLIP TOOL...
  • Page 35 200T SPECIAL TOOLS 513204000 CLAMP-DRUM CLIP...

  • Page 36: Parts Listings

    WORKSHOP MANUAL 200T SECTION 9 PARTS LISTING...
  • Page 37 200T MAINFRAME AND FRONT AXLE...
  • Page 38 200T MAINFRAME & WHEELS 513365000 MAINFRAME 513367100 AXLE FRONT 353830650 SPIROL PIN 475115000 WHEEL CUSHION TYRE 405MM 10S09 WASHER FLAT 44S05G PIN SPLIT 513341200 TOW BAR 10S17 WASHER FLAT 44S03D SPLIT PIN 513198401 GUARD TILT WHEEL LOWER 11S04B SCREW SET...
  • Page 39 200T SHEETMETAL AND PANELS...
  • Page 40 200T SHEET METAL AND GUARDS 513287000 TOP PLATE ENGINE HOUSING 513286800 LID ENGINE HOUSING 513248700 CHAIN GUARD UPPER 513205300 STOP RUBBER 513266900 CHAIN GUARD LOWER DIESEL 513270300 PLATE CLOSING 241859000 PLUG POLYTHENE 11S04F SCREW SET 59S03 NUT NYLOC 555170000 SPACER...
  • Page 41 200T DRUM ASSEMBLY CAREFULLY REMOVE THE RUBBER SEALS FROM THE DRUM BEARINGS, PACK WITH GREASE THEN REFIT SEALS. INSTALL THE DRUM SHAFT AND BEVEL GEAR INTO DRUM BASE AND FINGER TIGHTEN THE RETAINING SCREWS, ITEM 17. CHECK THE GAP BETWEEN THE EDGE OF THE BEVEL THE GEAR AND DRUM (DUE TO MANUFACTURING TOLERANCES).
  • Page 42 200T DRUM ASSEMBLY 513323902 DRUM TOP 513324000 DRUM BASE 513324100 CLIP DRUM 513324200 BRIDGE PIECE V2000772 ADHESIVE FLEXIBLE 513324300 DRUM BLADE 16S09D SCREW SLOTTED 17S05 WASHER SPRING 7S04 513305200 GEAR BEVEL 513371203 SHIM, 2 MM THICK 513371202 SHIM, 1.0MM THICK 513371201 SHIM, 0.5MM THICK...
  • Page 43 200T TILT WHEEL COAT THE LOCKING PLUNGER ITEM 2 AND THE BORE OF THE HANDWHEEL ITEM 1 LIBERALLY WITH COPPERSLIP ON ASSEMBLY USE SHIM WASHER ITEM 7B AS REQUIRED SHOULD ANY GAP EXIST BETWEEN ITEM 6 THE TILTING BRACKET AND THE TILTING GEAR ITEM...
  • Page 44 200T TILT WHEEL 513345400 HANDWHEEL 57S06F1 SCREW GRUB M10 513194400 PLUNGER LOCKING 513345300 SPRING 54S01A PIN SPIROL 513374900 PIN GROOVED SOLID 513345600 PINION TILTING 10S18 WASHER FLAT 225514220 SEAL FELT 513149400 BRACKET TILTING 112821000 BUSH 114625320 BUSH 103S04C SCREW SOCKET CAP...
  • Page 45 200T TRUNNION...
  • Page 46 200T TRUNNION 513367900 TRUNNION 513316500 GUARD, DRUM BEVEL GEAR 11S03B SCREW SET 17S04 WASHER SPRING 7S03 513316600 COVER CHAIN REAR 11S02AA SCREW SET 17S03 WASHER SPRING 315803100 NIPPLE GREASE, FLAT 131S01 NIPPLE GREASE, STRAIGHT 176S01 CAP NIPPLE...
  • Page 47 200T DRUM DRIVE SPROCKETS 32 AND 20 MUST BE ALIGNED ON ASSEMBLY, ADJUST POSITION OF ITEM 20 ON BEVEL PINION SHAFT, ITEM 5 APPLY THREADLOCK/ LOCKTITE TO THREADS THE BEVEL PINION OF ITEM 12 BEFORE HOUSING SHOULD BE SECURING WITH...
  • Page 48 200T DRUM DRIVE 300110845 KEY TAPER GIB HEAD 513310700 PINION 132362000 CIRCLIP 88S05D BEARING 513310300 SHAFT 513305400 HOUSING 88S15D BEARING 513152400 SHIM PACK (SET) 513211900 TABWASHER 11S05H SCREW SET 513298900 PLATE 11S04C SCREW SET 267S06 WASHER FLAT 17S05 WASHER SPRING...
  • Page 49 200T LISTER-PETTER LV1 BUILD 910/LT1 BUILD 910...
  • Page 50 200T LISTER LV1-910/LT1-910 354051000 ENGINE LV1-910/LT1-910 EXPORT SPEC NON ANTI KICK 354054100 ENGINE LV1-910/LT1-910 EC SPEC ANTI KICKBACK 61S05 NUT BINX 267S07 WASHER FLAT 8S05J BOLT 513267400 CHANNEL ENGINE MOUNT 513248400 KIT SHIMS 8S05E BOLT 267S07 WASHER FLAT 61S05 NUT BINX...
  • Page 51 200T YANMAR L40/L48 ARE-SE/L48N5SJ1 ENGINE SECURE SCREW ITEM 23 WITH THREADLOCK IT MAY BE NECESSARY TO SLIGHTLY SHORTEN THE INSTALL THE ENGINE SO TWO STUDS ITEM 40 PRIOR THAT THE UPPER AND LOWER PULLIES TO FITMENT AND ‘V’ BELT ARE CORRECTLY ALIGNED.
  • Page 52 200T YANMAR L48 ARE-SE/L48N5SJ1 ENGINE V2005210 ENGINE, YANMAR L48 ARE-SE/L48N5SJ1 513361600 PIPE EXHAUST 153S02 CLAMP EXHAUST 267S04 WASHER FLAT 17S03 WASHER SPRING 57S04D2 SCREW GRUB M6 V2005220 PULLEY V2004220 WASHER SPECIAL 17S04 WASHER SPRING 8S03D SCREW SET 305110550 KEY PARALLEL...
  • Page 53 200T YANMAR ELECTRICAL SYSTEM TAKE CARE WHEN FITTING THE BATTERY THAT THE BATTERY TERMINALS DO NOT SHORT OR ARC OUT ON THE ENGINE OR SHEETMETAL WORK NOTE THAT THE LEAD TO THE SOLENOID CONNECTS TO TERMINAL 4 ON THE REAR OF THE...
  • Page 54 200T YANMAR ELECTRICAL SYSTEM V2005211 CABLE, NEGATIVE EARTH 267S07 WASHER FLAT 17S06 WASHER SPRING 7S05 109S11 BATTERY 12 VOLT 11S02B SCREW SET 267S04 WASHER FLAT 17S03 WASHER SPRING 7S02 513362000 COVER BATTERY 513361900 CLAMP BATTERY 52S02E SCREW COUNTERSUNK 513361700 ROD BATTERY CLAMP...
  • Page 55 200T YANMAR ENGINE STOP CABLE...
  • Page 56 200T YANMAR L48 ENGINE STOP CABLE 513370900 STOP CABLE ASSEMBLY V2006398 CABLE TIE NYLON, PANEL FITTING...
  • Page 57 200T DECALS AND LOGOS...
  • Page 58 200T DECALS AND LOGO'S V2003110 DECAL 200T V2003037 PLATE SERIAL NUMBER 101S05D RIVET 504600900 DECAL ENGINE HOUSING 504694600 DECAL SAFETY V2003039 DECAL WINGET V2003038 DECAL STRIPE V2003101 DECAL DIESEL V2003665 DECAL LIFTING POINT V2003598 DECAL BRITISH MADE V2004307 DECAL ELECTRICAL HAZARD...
  • Page 59 200T DECALS AND LOGOS...
  • Page 60 INTENTIONALLY BLANK PAGE...
  • Page 61 CALIFORNIA CALIFORNIA CALIFORNIA CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm...