Transmission Installation - Buell 2007 LIGHTNING Service Manual

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TRANSMISSION INSTALLATION

INSTALLATION
NOTES
After re-installing the transmission assembly, verify that all
parts have been properly installed. See:
6.11 MAIN DRIVE GEAR
6.10 TRANSMISSION ASSEMBLY
6.13 TRANSMISSION LEFT CASE BEARINGS
6.12 TRANSMISSION RIGHT CASE BEARINGS
Make sure crankcase does not begin to tilt when pressed
onto transmission assembly. It may be necessary to
place press ram on transmission installer closer to main-
shaft to keep the crankcase level.
When removing crankcase and transmission assembly
from fixture, make sure mainshaft 1st gear does not fall
off shaft. Gear could be damaged if it strikes a hard sur-
face.
11534
1. Arbor press
2. Guide tool (Part No. B-43985-4)
3. Transmission assembly
4. Transmission Remover/Installer fixture
(Part No. HD-46285)
Figure 6-87. Transmission Assembly in Fixture (Typical)
1. See Figure 6-87.
TRANSMISSION REMOVER/INSTALLER FIXTURE
(Part No. B-43985-2) on arbor press.
2. Install COUNTERSHAFT GUIDE ADAPTER
(Part No. B-43985-4).
11535
1
5
1. Press ram
2. Transmission installer (Part No. B-43985-3)
3. Crankcase
4. Transmission assembly
5. Transmission assembly fixture
(Part No. HD-46285)
1
Figure 6-88. Pressing Transmission Into Left Crankcase
3. See Figure 6-88.
assembly and install TRANSMISSION INSTALLER
(Part No. B-43985-3) into crankcase.
4. Press crankcase onto transmission assembly into until it
3
bottoms out.
5. Remove COUNTERSHAFT GUIDE ADAPTER
(Part No. B-43985-4).
6. Remove transmission assembly and left crankcase half
from fixture.
7. Re-install transmission assembly and left crankcase half
in engine stand.
2007 Buell Lightning: Drive/Transmission
Place transmission assembly onto
4
(Typical)
Place left case half over transmission
6.14
2
3
6-47