Buell 2007 LIGHTNING Service Manual page 137

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INSTALLATION
1. See Figure 2-109. Install headlight support bracket (9).
2. Apply LOCTITE 271, install fasteners (8) securing head-
light support bracket to left and right front modules (10)
and tighten to 48-72 in-lbs (5.4-8.1 Nm).
3. Install headlight assembly.
a. Install headlight assembly (7) into headlight support
bracket (9).
b. Install both upper headlight fasteners (6) but do not
tighten.
c. Install lower fastener (not shown), do not tighten.
4. Attach headlight connector (5) to headlight support
bracket.
5. Connect headlight connector [38] (5).
6. Install horn (1) and tighten fastener (4) to 72-96 in-lbs
(8-10.8 Nm).
7. Connect horn connectors [122] (2).
8. Adjust headlights. See 1.18
12155
7
10
1. Horn
2. Horn connectors [122]
3. Horn bracket
4. Horn fastener
5. Headlight connector [38]
2-76 2007 Buell Lightning: Chassis
HEADLIGHTS.
3
1
2
8
Figure 2-109. Electrical Connectors Behind Windscreen
9. Install windscreen. See
11 1
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
10. Install battery by threading positive cable (red) into
threaded hole first tightening to 72-96 in-lbs (8-
10.8 Nm). See 1.4 BATTERY
11 1
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
11. Install seat. See 2.44
4
9
6
6. Fasteners (2), upper headlight mounting
7. Headlight assembly
8. Fasteners (2), headlight support bracket
9. Headlight support bracket
10. Left and right front modules
2.43 WINDSCREEN.
WARNING WARNING
MAINTENANCE.
WARNING WARNING
SEAT.
5
8
7
10