Buell 2007 LIGHTNING Service Manual page 133

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1. Hand lever clamp pinch fastener
2. Hand lever clamp
3. Hand lever pinch fastener and nut
4. Clutch hand lever
5. Clutch adjuster
6. Clutch cable adjuster boot
7. Clutch cable ferrule
Figure 2-105. Clutch Hand Control Assembly
10. See Figure 2-105. Connect clutch cable ferrule (7) to
hand lever (4).
11. Adjust clutch adjusting screw. See
12. Add FORMULA+ TRANSMISSION AND PRIMARY
CHAINCASE LUBRICANT (Part No. 99851-05) as
required until fluid level is even with bottom of clutch dia-
phragm spring. See TRANSMISSION FLUID under
CLUTCH.
NOTE
Each time the clutch inspection cover is removed the gasket
must be replaced.
13. Install new clutch cover gasket.
14. See Figure 2-101. Install clutch inspection cover (2) with
three TORX screws with washers. Tighten screws in a
crosswise pattern to 84-108 in-lbs (9.5-12.2 Nm).
2-72 2007 Buell Lightning: Chassis
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1.8 CLUTCH.
Always connect front tie bar to engine mount first.
15. Install front tie bar, p-clamp and clutch cable to front
engine mount and tighten fastener to 25-27 ft-lbs (33.9-
36.6 Nm).
16. Connect front tie bar to "V" bracket and tighten fastener
to 25-27 ft-lbs (33.9-36.6 Nm).
17. Adjust clutch cable. See
18. Install cable strap to voltage regulator wire.
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
19. Install chin fairing. See
20. Connect negative battery cable to battery terminal.
Tighten fastener to 72-96 in-lbs (8-11 Nm).
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
21. Install seat. See
1.8
NOTE
1.8 CLUTCH.
11 1
WARNING WARNING
2.37 CHIN FAIRING.
11 1
WARNING WARNING
2.44 SEAT.