Removal And Installation; Removal - Datsun 1980 200SX Service Manual

Removal
and Inrtallation
MANUAL TRANSMISSION
REMOVAL
AND INSTALLATION
REMOVAL
I
Disconnect battery ground
cable
2 Remove accelerator
linkage
J Jack
up
car
anI support its
weight
on
safety
stands Use
a
hydraulic
hoist
or
open
pit if
available
Make
sure
that safety
is
insured
4 Disconnect front exhaust tube
5 Disconnect wires from
reverse
back
up
lamp
Top
and O
D
gear
if
so
equipped
switches
6 Disconnect
speedometer
cable
7
Remove
propeUer
shaft
Refer
to Propeller
Shaft Section
PO for removal
Plug
up
opening
in
rear
extension
to
prevent oil from
flowing
out
8 Remove clutch operating cylinder
9 Support engine by placing
a jack
under oil
pan
with
a
wooden block
used between oil
pan
and
jack
CAUTION
00
not
place jack under oil pan drain
plug
10
Support transmission wi1h
a
trans
mission
jack
H
I Remove console
box Refer
to
Console Box Section BF for removal
2 Place transmission control lever
in
neutral position
and
remove
E
ring
and
control lever
MT 2
TM335
12 Loosen
rear
engine mount
secur
ing
nuts
CD
tempobirily
and
remove
crossmember
mounting nuts
00
I3 Remove
starter motor
14
Remove bolts
securing
1ransmis
sian to
engine
Then support the
engine
and
trans
mission
with jacks and
slide transmis
sion rearward away
ffom engine
and
remove
from the
car
CAUTION
Take
care
in dismounting transmission
not to
strike any
adjacent
parts
and
main drive gear
INSTALLATION
Install
the transmission in
reverse
order of removal
paying
attention
to
the foUowing points
I
Before
installing clean mating
surfaces of
engine
rear
plate
and
trans
mission
case
2 Before
instaUing
lightly apply
grease
to spline
parts
of clutch disc
and
main drive
gear And also
apply
grease to
moving
surfaces of
control
lever and striking rod
3
When installing control lever
be
sure
to
apply
multi
purpose grease to
sliding
parts as
shown below
Bushing
Grease
coating
Control lever
Grease
coating
SMT142
Striking guide
4
Remove filler
plug and
fill
1rans
mission with
recommended gear oiI
o
the level of 1he
plug
hole
Oil
capacity
2 0 liten
4 1
lJ P1
2Imp
I l l
5
Apply
sealant to
threads of filler
plug
and instaU filler
plug
to
transmis
sionc
iJ
Filler
plug
25 34 N
m
2 5 3 5
kg m
18 25 ft lb
6 Tighten bolts securing
transmis
tion
to
engine
iJ @ 43 58 N
m
4 4
5 9
kg
32
43 ft
bl
@
25 35N
m
2 6 3
81qj
m
19 28ft
lb
A
7 Lubricate oil seal
lip and
bushing
on rear
extension with gear oil for
ini
tial lubrication