Datsun 1980 200SX Service Manual page 195

2
Place baulk ring
in
position on
gear
cone
While
holding
baulk
ring against
gear
as
far
as
it
will
go
measure gap
between baulk ring
and
outer
gear
If the clearance
is
smaUer
than
wear
limit discard baulk
ring
B8Ulk
ring
to
glar clearance
Standard
1
20 1 60 mm
0
0472
0 0630 in
Wear limit
La than 0 8
mm
0 031 in
SMT140
ShlftlnB
Insert
Replace
if
worn
excessively
worn
unevenly deformed
or
damaged
L
J
SMT064
Oil seals
1
Replace oil seal
if
sealing lip
is
deformed
or
cracked Also discard oil
seal if
spring
is out
of position
Refer
to
Replacement
of Oil Seals
2
Check the oil seal lip contacting
with shaft if
necessary
replace
oil seal
and shaft
as a
set
MANUAL
TRANSMISSION
5 s peed
Transmission Model FS5W71B
ASSEMBLY
Adapter plate
I
Place
new
dowel
pin
mainshaft
bearing
on
adapter plate
and tap
them
Adapter plate
Dowel pin
2
places
Mainshaft
bearing7
1fU11
Unit
mm
in
SMT027
2 Insert
reverse
idler shaft
3 InstaU
bearing
retainer
4
Tighten
each
screw
then stake it
at two
points
I
I
r
A
5
InstaU
counter rear
bearing
with
a
soft
hammer
Synchronizer
1st 2nd and 3rd
4th
I
Assemble
coupling
sleeve and
hub
2
Position
spread
springs
and shift
ing
inserts in three
slots in
syncliro
nizer
hub put
coupling
sleeve
on
synchronizer
hub
Synchronizer
G D
Position synchronizer
ring
band
brake thrust block and anchor block
on
overdrive clutch
gear
install
circlip
JH
D
rjeU
Band brake
Anchor block
TM449
Thrust block
1st and 2nd main
Bear
I
Assemble
2nd
gear
needle bearing
2nd gear
baulk
ring
1st
2nd
syn
chronizer
assembly
I st
gear
baulk
ring
I st gear bushing
needle
bearing
1st
gear
steel baU and thrust washer
on
mainshaft
MTll