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ChargingSY
tWn
ELECTRICAL
SYSTEM
Sub
dlode
Direction
of current
Conduction
test is N
G
sub di o de
Repl a ce
CAUTION
If it
isneceSSlry
to
remove
sub i l i o de
pinch
diode
lead wire with
8
pair
of
plien
to
prevent
heat transfer from
solde
ing
iron
to
dil
de
when
unsolder
ing
connection
Brush
I
Check
smooth
movement
of
brush
Not smooth
Check brush holder
and clean
2
Check brush for
wear
Min brush
length
7 5
mm
0
295
in
EE651
Less than the
specified
value
Re
place
EL 22
3
Check
brush
pig
tail fur
damage
Damaged
Replace
4
Check brush
spring
pressure
Measure brush
spring
pressure with
brush
projected approximately
2
mm
0
08
in
from brush holder
Spring
pressure
2
501
3
383
N
255
345
g
8
99
12 17
0
When brush is
worn
pressure de
crease
epproximatoly
0
196
N
20
g
0 710 1
per lmm
O
04 in
r
2
mm
10
08 in
nT
I
eeOEf
Not in the
specified
value
Re
place
ASSEMBLY
Assemble alternator in the
reverse
order
of
disassembly
noting
the
follo
ng
1
When
soldering
each
stator
coil
lead
wire
to
diode
assembly
terminal
carry
out
the
operation
as
fast
as
possible
2
When
installing
diode
A
ter
minal
install
insulating bushing
cor
rectly
3
Tighten pulley
nut
and make
sure
that deflection of
V groove is
proper
C l
Pulley
nut
44
59 NofII
5
6 0
kg
m
33
43
ft lb
Vllroove
deflection
0 3
mm
0
012
in
4
Before
installing
front and
rear
sides of alternator
push
brush up with
fmgers
and
retain
brush
by inserting
brush
lift
into
brush lift hole from
outside
Bru
00
1
o
i
EE541
5
After
installing
front
and
rear
sides of alternator
pull
brush lift
by
pushing
toward
center
Do
not
pull
brush
lift
by pushing
toward
outside
of
cover
as
it
will
damage slip ring sliding
urface
6
Tighten through
bolt
C l
Through
bolts
3 4
3
9
N
m
0 35
0 40
kg
m
2 5
2
9 ft
Ib
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