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b
Exercise
care not to
warp
or
twist
clutch
hose
Be
sure
to
install
clutch
hose
away
from
exhaust
tube
c
When
tightening
flare
nut
hold
pipe by
hand
to
prevent it from
twisting
CAUTION
When
connecting
clutch tube
use
Tool
GG94310000
l i
Bleeder
screw
6 9
8 8 N
m
0 7
0 9
kg
m
5 1
6 5 ft lb
Operating cylind
r
10
clutch
housing securing
bolts
30
40 N
m
3 1
41
kg
m
22
30 ft lb
Clutch hose
to
operating
cylinder
17
21 N
m
1 7
2 1
kg
m
12
15 ft lb
CLUTCH UNE
INSPECTION
Check clutch lines
tube
and
hose
for evidence of cracks deterioration
or
other
damage Replace
if
necessary
If
leakage
occurs
at
or
around
joints
retighten
and if
necessary
re
place damaged
parts
REMOVAL
CAUTION
When
disconnecting
clutch tube
use
suitable flare
nut
wrench
Never
use
an
open end wrench
or
adjustable
wrench
I
Disconnect
clutch
tube
from
clutch
hose
at
bracket
on
side
memo
ber
2
Remove lock
spring
then disen
gage
hose
from bracket
3
Remove
clutch hose from oper
ating cylinder
4
Disconnect clutch
tube
from
mas
ter
cylinder
5
Remove
clamp
fixing
clutch
tube
to dash
panel
INSTALLATION
Wipe
the
opening
ends
of
hydraulic
line
to
remove
any
foreign
matter
before
making
connections
I
Install clutch
tube
I
Connect
clutch tube
to
master
cylinder
with flare
nut
2
Fix
clutch
tube
to
dash
panel
with
clamp
3
Then
tighten
flare
nut
l i
Clutch hose
to master
cylinder
15
18 N
m
1 5
1 8
kg
m
t1
13 ft lb
2
Install clutch
hose
on
operating
cylinder
with
a
gasket
in
place
Use
new
gasket
l i
Clutch hose
to
operating
cylinder
17
21 N
m
1 7
2 1
kg
m
12
15 ft lb
3
Engage opposite
end of
hose
with
bracket Install
lock
spring fixing
hose
to
bracket
a
When
tightening
flare
nut
hold
pipe by
hand
to
prevent
it from
twisting
b
Exercise
care
not
to
warp
or
twist
clutch
hose
4
Connect
clutch
tube
to hose with
flare
nut
and
tighten
it
l i
Flare
nut
15
18 N
m
1 5
1 8
kg
m
11
13
ft lb
5
Check
distance
between clutch
line
and
adjacent
parts
especially
be
tween
hose and
exhaust
tube
6
Bleed
air out
of
hydraulic
sys1em
Refer
to
Bleeding
Clutch
System
for
adjustment
CLUTCH
Hydraulic
Clutch Control
CAUTION
When
tightening
flare
nut
use
Tool
GG94310000
BLEEDING
CLUTCH
SYSTEM
The
hydraulic
clutch system
must
be
bled
whenever
clutch
line
has
been
disconnected
or
air
has
entered it
I
Remove
cap
of
reservoir
and top
up
with
recommended brake
fluid
I
o
SC LoDe
2
Thoroughly
clean mud and dust
from
bleeder
screw
of
operating
cylinder
so
that
outlet
hole
is
free
from
any
foreign
material
Install
bleeder hose
vinyl
hose
on
bleeder
screw
Place
the
other
end
of
it in
a
con
tainer
filled
with
brake fluid
J
SCL009
CL
5
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