Datsun 1980 200SX Service Manual page 191

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TRANSMISSION
CASE
DISASSEMBLY
1
Remove
rear
extension
Refer
to
Rear Extension
for
disassembly
2
Remove dust
cover
release
bear
ing
and
withdrawal lever
3
Remove
front
cover
and
gasket
Detach
countershaft
front
bearing
shim
4
Remove main
drive
bearing
snap
ring
5
Separate
transmission
case
from
adapter plate
TM153
MANUAL
TRANSMISSION
5
s peed
Transmission
Model
FS5W71B
INSPECTION
1
Clean with solvent
and check
for
cracks
or
pits by
means
of
dyeing
test
2
Check
mating
surface
of transmis
sion
case
for small
nicks
projection
or
sealant
ASSEMBLY
1
clean
mating
surfaces of
adapter
plate
and transmission
case
2
Stand transmission
case
on
wood
en
plates
of
more
than 20
mm
O 79 in
thick
3
Apply
sealant
to
mating
surface of
transmission
case
4
Slide
gear
assembly
onto
adapter
plate by lightly tapping
with
a
soft
hammer
5
Make
certain
that mainshaft
roo
tates
freely
SMT014
6
Fit
main drive
bearing
snap
ring
7
Select countershaft front
bearing
shim
as
foUows
1
Measure
height
A
I
TM371
1
Tranlmission
case
2
Counter
gear front
bearing
3
Counter gear
2
Select
a
shim
of thickness
A
measured
Counter geer front
bearing
him
Refer
to
S O S
8
Clean
mating
surfaces of front
cover
and
transmission
case
9
Apply
grease
to
shim selected
to
r
tain it
on
front
cover
10
Lubricate seal
lip
and main
drive
shaft with
gear
oil
then instaU
new
gasket
and front
cover
II
Apply
sealant
to
threads
of
through
bolts and
tighten
them
to
transmission
case
Iii
111
21 N
m
11
6
2 1
kg
m
12
151t
lbl
rmrl
SMT015
12
Apply
a
light
coat
of multi
pur
pose grease
MT 7

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