Datsun 1980 200SX Service Manual page 193

7
Apply
locking sealer
to
check
ball
plugs
and install them
dl
19 25 N
m
1 9 2 5
kg
m
14 18 ft lb
a
Check ball
plug
for 1st 2nd fork
rod is
longer
than that
for Rey
shift fork rod and 3rd 4th fork
rod
b To insure that interlock
plunger
is
installed
properly
slide 3rd 4th
fork rod and
operata
the
other
fork
rod Make
lure
that the gear
except
3rd
or
4th gear
does not
m
sh
8 Apply gear oil to
all sliding
sur
faces and check
to
see
1hat
shift rods
operate correctly
and
gears
are en
gaged smoothly
9
Install
transmissio
case
Refer
to
Transmission Case for
assembly
10 Install
rear
extension
Refer
to
Rear Extension for assembly
GEARS AND SHAFTS
DISASSEMBLY
Mein drive end counter
drive
geer
1
Remove
rear
xtension
Refer
to
Rear Extension for
disassembly
2 Remove
transmission
case
Refer
to
Transmission Case for
disassembly
3
Remove
forks and fork rods
Refer
10
Forks and Fork rods for dis
assembly
4 Measure g
r
end
play Refer
to
Gears and Shafts for inspection
S Mesh 2nd and
reverse gear
then
draw out
counter
front
bearing
MANUAL
TRANSMISSION
5
speed
Transmission Model FS5W71B
TM398
6 Remove counter drive
gear
snap
ring
7 Draw out counter drive
gear
with
main drive gear
When drawing
out main drive gear
mbly
b
car
ful not to
drop pilot
n
edle
bearing
and baulk
ring
3rd meln
geer
I
Remove
snap
ring
and thrust
washer
2 Draw
out
3rd 4th
synchronizer
and 3rd
gear
o D
geer
end
reverse geer
1
Remove main
drive and counter
drive gears Refer
to
Gears and
Shafts
for disassembly
2
Remove 3rd main gear
Refer
to
Gears and
Shafts for
disassembly
3
Measure 0 0
ge
r
end play Refer
to
Gears and Shafts for
inspection
4 Mesh 2nd
and
reverse gears
Re
lease
staking
on
counter gear nut
and
mainshaft nut
and
loosen these nuts
Remove counter gear nut
Removed
nuts
should be discarded
nd should
not
be
reused
TM757
S Drive out counter 0 0
gear and
bearing
6 Remove
revene
counter gear
and
spacer
Remove
snap
ring
from
reverse
idler shaft and
remove
reverse
idler
gear
7 Remove
snap
rings
steel ball
speedometer
gear and
bearing
f
I
KV32101330
TM760
8
Remove
mainshaft
nut
thrust
washer
reverse
main
gear
0
0
synchronizer
and O D
gear
1st end 2nd mein
geer
end
counter
eer
I Draw out
mainshaft assembly
together
with counter
gear
by tapping
rear
end of mainshaft and
counter
gear
MT 9