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XpeerI
Transmission
Mode
FS5W71BJ
MANUAL
TRANSMISSION
rC
SMT016
13
InstaU dust
cover
release
bearing
and withdrawal lever
14
Assemble
Rear Extension
Refer
to
Rear Extension for
assembly
FORKS AND FORK
RODS
DISASSEMBLY
1
Remove
rear
extension Refer
to
Rear
Extension for
disassembly
2
Remove transmission
case
Refer
to
Transmission Case for
disassembly
3
Set up Tool
on
adapter
plate
4
Place above
assembly
in
a
vise
TM754
5
Remove
check
baU
plugs
and
check
springs
MT
B
Fork rod
1st l 2nd
Fl
Chect baD
@
ED
Interlock
ball
TM198A
6
Drive
out
retaining pins
7
Drive
out
fork rods and
remove
interlock baUs and check baUs
Be
careful
not to
lose
three
3
check
balls
and
four
4
interlock
balls
INSPECTION
Clean with solvent
and
check for
wear
scratches
projection damage
or
other
faulty
conditions
Replace
any
part
which is
worn or
darnaged
one
6
SMT137
ASSEMBLY
I
InstaU 1st
2nd
3rd
4th
and
Q
D
Rev
shift forks and 1st
2nd
fork
rod
then
secure
with
retaining
pin
2
InstaU
two
2
interlock baUs
3
InstaU 3rd
4th
fork rod
then
secure
with
retaining pin
SMT019
4
InstaU
two
2
interlock baUs
5
InstaU O
D
Rev
shift fork and
fork rod
then
secure
with
retaining
pin
6
InstaU
check
baIls
and
check
springs
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