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1980 310
Datsun 1980 310 Manuals
Manuals and User Guides for Datsun 1980 310. We have
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Datsun 1980 310 manual available for free PDF download: Service Manual
Datsun 1980 310 Service Manual (439 pages)
N10 Series
Brand:
Datsun
| Category:
Automobile
| Size: 31.45 MB
Table of Contents
Quick Reference Index
2
Important Safety Notice
3
General Information
4
Contents
4
General Views
5
Model Variation
6
Identification Numbers
7
Car Serial Number
7
Engine Serial Number
7
Transmission Number
7
Lifting Points and Towing
8
Pantograph Jack
8
Garage Jack and Safety Stand
8
Towing
8
Maintenance Schedule
9
Lubrication Chart
11
Recommended Fuel and Lubricants
12
SAE Viscosity Number
12
Approximate Refill Capacities
12
Engine Maintenance
13
Basic Mechanical System
13
Checking and Adjusting Drive Belts
13
Alternator Drive Belt
13
Changing Engine Coolant
14
Checking Cooling System, Hoses and Connections
14
Ignition and Fuel System
15
Checking Engine Compression Pressure
15
Checking Ignition Wiring
15
Replacing Spark Plug
15
Adjusting Idle RPM
16
Maintenance Procedure for California Models
16
Checking and Adjusting Choke Mechanism
19
Replacing Air Cleaner Filter
19
Checking Fuel Lines
19
Emission Control System
20
Replacing Air Induction Valve Filter
20
Replacing P.C.V. Valve and Filter
20
Checking Ventilation Hoses
21
Checking Vapor Lines
21
Replacing Carbon Canister Filter
21
Minor Trouble Diagnoses and Corrections
22
Engine will Crank Normally but will Not Start
22
Chassis and Body Maintenance
29
Checking Fuel and Exhaust System
29
Checking Clutch System
29
Clutch
29
Front Axle and Front Suspension
30
Checking Front Axle and Suspension Parts
30
Checking Wheel Alignment
30
Camber and Caster
30
Toe-In
31
Front Wheel Turning Angle
31
Rear Axle and Rear Suspension
32
Checking Rear Axle and Suspension Parts
32
Adjusting Wheel Bearing Preload
32
Brake System
33
Checking Brake Fluid Level and Leaks
33
Changing Brake Fluid
33
Checking Brake System
33
Checking Drum Brake
34
Checking Parking Brake
34
Lining Wear Limit
34
Drum Repair Limit
34
Wheel and Tire
35
Tire Condition
35
Abnormal Tire Wear
35
Tire Inflation
35
Tire Replacement
36
Aluminum Wheel
36
Wheel Nut
36
Wheel Inspection
37
Wheel Balance
37
Balancing Wheels
37
Steering System
38
Checking Steering Linkage
38
Body
38
Checking Seat Belts, Buckles, Anchors and Adjuster
39
Heater and Air Conditioner
40
Checking Air Conditioner Refrigerant Level
40
Checking Compressor Drive Belt
40
Checking Hoses and Pipes
41
Checking Refrigerant Leak
41
Major Check Points
41
Service Data and Specifications
42
Off Season Maintenance
42
Special Service Tool
44
Engine Mechanical
45
Engine Components
46
Engine Disassembly
47
Preliminary Cleaning and Inspection
47
Piston and Connecting Rod
48
Inspection and Repair
49
Cylinder Head
49
Preparation for Inspection
49
Valve Spring
49
Valve Guide
50
Valve Seat
50
Replacement of Valve Guide
50
Refacing Valve Seat
50
Valve Rocker Arm and Shaft
51
Valve Lifter and Push Rod
51
Camshaft Bearing Clearance
51
Cylinder Block
51
Cylinder Boring
52
Piston, Piston Pin and Piston Ring
53
Connecting Rod
53
Crankshaft
53
Checking Big End Play
53
Bearing
54
Measuring Main Bearing Clerarance
54
Miscellaneous Components
55
Measuring Connection Rod Bearing Clearance
55
Chain and Chain Tensioner
55
Flywheel
55
Engine Assembly
56
Valve Rocker Shaft Assembly
57
General Specifications
62
Tightening Torque
66
Trouble Diagnoses and Corrections
67
Engine Lubrication & Cooling System
72
Lubrication Circuit
73
Oil Filter
74
Oil Pump
74
Oil Pressure Regulator Valve and Relief Valve
74
Oil Pressure Warning Switch
75
Cooling System
76
Cooling Circuit
76
Water Pump
76
Thermostat
77
Water Temperature Sensing Switch
77
Radiator
78
Engine Lubrication System
79
Engine Fuel
83
Automatic Temperature Control
84
Air Cleaner
84
Hot Air Operation
85
Cold Air Operation
85
Temperature Sensor
86
Vacuum Motor
86
Vacuum Motor and Air Control Valve
86
Air Cleaner Filter
86
Automatic Temperature Control System
87
Idle Compensator
88
Carburetor Cooling Fan
88
Idle Compensator Opening Temperature
88
Entire Check
89
Fan Motor
89
Fan Motor Timer Unit
89
Fuel Filter
90
Fuel Pump
90
Operating Test
90
Static Pressure Test
90
Capacity Test
91
Carburetor
92
Idling and Slow System
93
Accelerating Mechanism
93
Power Valve Mechanism
93
Secondary System
94
Anti-Dieseling System
94
Secondary Slow System
94
Float System
94
Electric Automatic Choke
95
Higher Ambient Temperature
95
Lower Ambient Temperature
95
Dash Pot System
96
Altitude Compensator
96
Carburetor Idle-RPM and Mixture Ratio
97
Fuel Level
99
Fast Idle
100
Vacuum Break
100
Choke Unloader
101
Automatic Choke Heater Circuit
101
Automatic Choke Mechanism
102
Automatic Choke Relay
102
Accelerator Pump Stroke Limiter
103
Accelerating Pump
103
Dash Pot
103
Anti-Dieseling Solenoid Valve
103
Major Service Operation
104
Compensator at Low Altitudes
104
Compensator at High Altitudes
104
Choke Chamber Parts
107
Center Body Parts
108
Throttle Chamber Parts
109
Jets
110
General Description
117
Crankcase Emission Control System
119
P.C.V. Valve and Filter
119
Ventilation Hose
119
Exhaust Emission Control System
120
Early Fuel Evaporative System
121
Air Injection System
122
Air Pump Air Cleaner
123
Air Pump
123
A.B. Valve
123
Check Valve
124
Air Gallery
124
C.A.C. Valve
124
Bearing Cover
126
Rotor Shaft
126
Air Pump Drive Hub
127
Carbon Shoe
127
Varie
127
Rotor Ring
127
Air Injection System Hoses
128
Air Induction System
129
Air Induction Valve
130
Air Induction Valve Filter
130
Air Induction into Exhaust Port
130
Air Induction Pipe
130
Exhaust Gas Recirculation Control System
131
E.G.R. Control Valve
133
V.V.T. Valve
133
B.P.T. Valve
133
Thermal Vacuum Valve
133
Vacuum Delay Valve
134
Vacuum Switching Valve
138
Water Temperature Switch
138
Speed Detecting Switch
138
Spark Timing Control System
140
In-Line Orifice
141
Top Detecting Switch
141
Entire System
142
Fuel Shut off System
144
Catalytic Converter
151
Serve Diaphragm Stroke
151
Evaporative Emission Control System
153
Fuel Tank and Vapor Vent Line
154
Fuel Check Valve
154
Carbon Canister Purge Control Valve
154
Engine Removal and Installation
159
Engine Mounting Insulator
161
Engine Control, Fuel & Exhaust Sytstems
163
Engine Control System
164
Accelerator Control System
164
Accelerator Wire
164
Accelerator Pedal Assembly
164
Fuel System
165
Accelerator Wire Play
165
Fuel Tank
166
Fuel Tank Gauge Unit
166
Fuel Piping
166
Fuel Hose
167
Breaking off Sealant
170
Sealing Compound
170
Selecting Push Rod
173
Bleeding Clutch System
173
Hydraulic Clutch Control
174
Clutch Pedal
174
Clutch Master Cylinder
175
Operating Cylinder
176
Clutch Line
177
Clutch Unit
178
Clutch Disc and Cover
178
Diaphragm Spring
179
Clutch Disc Assembly
179
Release Bearing
180
Manual Transmission
184
4-Speed Transmission
185
Primary Gear
187
Transmission
188
Main Shaft
190
Final Gear
190
Bearings
190
Gears and Shafts
191
Baulk Ring
191
Gear Assembly
191
Oil Seal
191
Final Drive
192
Counter Gear
192
5-Speed Transmission
195
Transmission Gear Control
200
Front Axle & Front Suspension
211
Front Axle
212
Wheel Hub and Knuckle
213
Wheel Bearing
214
Grease Seal
214
Drive Shaft
216
Dust Cover
217
Shaft
217
Birfield Joint
217
Double Offset Joint
217
Front Suspension
218
Spring and Strut Assembly
219
Outer Casing
220
Strut Mounting Insulator
220
Strut Mounting Bearing
220
Thrust Plate and Seat
220
Transverse Link
222
Ball Joint
222
Stabilizer
223
Coil Spring
224
Strut Assembly
224
Rear Axle & Rear Suspension
231
Rear Arm Spindle
232
Brake Drum
232
Rear Suspension
233
Shock Absorber
233
Rear Arm
234
Rear Arm Bushing
235
Bound Bumper
235
Adjustment
240
Bleeding Hydraulic System
240
Service Brake
240
Brake Pedal
240
Master Cylinder
241
Brake Line
242
Brake Fluid Level Gauge
242
Dual Proportional Valve
243
Front Brake
243
Pad Replacement
244
Cylinder Body
245
Yoke
245
Piston
245
Piston Sea Land Dust Seal
245
Rotor
246
Rear Brake
247
Wheel Cylinder
247
Brake Booster
249
Air Tight Test
249
Checking Vacuum Pressure
249
Inspecting Check Valve
249
Hand Brake
251
Lever with Front Cable
251
Rear Cable
251
Steering Column
260
Steering Wheel
260
Steering Column and Lower Joint
261
Steering Lock
262
Steering Gear and Linkage
263
Pinion Gear
265
Steering Gear Mount
265
Pinion Bearing
265
Side Rod and Gear Boot
267
Body Construction
271
Body Alignment
273
Bumper
274
Front Bumper
274
Rear Bumper
274
Bumper Height
275
Length of Shock Absorber
275
Function of Shock Absorber
276
Body Front End
277
Radiator Grille
277
Front Fender
277
Hood
278
Hood Lock Control
279
Door
279
Door Assembly
279
Door Glass and Regulator
280
Door Lock and Lock Control
281
Body Rear End
282
Back Door
282
Back Door Lock and Key Cylinder
282
Back Door Opener and Fuel Filler Lid Opener
283
Back Door Opener
283
Fuel Filler Lid Opener
283
Back Door Glass
284
Windshield and Windows
285
Windshield Glass
285
Side Window
287
Side Window Glass and Regulator
287
Side Window Remote Control
288
Interior
289
Instrument Panel
289
Sun Roof
291
Console Box
291
Seat
291
Front Seat
291
Seat Belt
292
Rear Sent Belt
292
Inspection of Seat Belt Switch
292
Trim and Molding
293
Roof Trimming
293
Body Side Trim
294
Sub Frame
295
Heater & Air Conditioner
296
Air Flow
298
Intake Lever
298
REC Position
298
FRESH Position
298
COLD Position
299
Mode Lever
299
DEF Position
299
FOOT Position
299
Heater Control Assembly
300
Heater and Blower Units
300
Blower Motor
300
Adjusting Heater Control
301
Temperature Control Rods
301
Intake Door Control Cable
301
Mode Control Rod and Cable
301
Fan Switch
302
Refrigeration System
303
Outline of Air Conditioner
304
Air Flow and Vacuum System
305
Electrical Circuit
306
OFF Position
306
A/C Position
306
General Service
307
Refrigerant R-12
307
Compressor Oil
307
Safety Precautions
307
Handling Service Valve
308
Handling Cap Tap
308
Connection to Service Valve
308
Disconnection from Service Valve
308
Discharging System
309
Evacuating System
309
Charging Refrigerant
310
Charging Liquefied Refrigerant
311
Compressor Oil Level Check
313
Using Oil Separator
313
Alternate Method
314
Oil Charge Table
314
Refrigerant Leaks
315
Performance Test
315
Service Procedures
316
Refrigerant Lines
316
Idler Pulley and Compressor Drive Belt
317
Adjustment of Belt Tension
317
Compressor
317
Receiver Drier
319
Condenser
319
F.I.C.D. Actuator and Magnet Valve
320
Adjustment of Idle Speed
320
Air Conditioner Relay
320
Cooling Unit
321
Expansion Valve
322
Thermo Control Device
322
Cooler Relay
322
Intake Door Solenoid Valve
323
Thermistor
323
Heater Unit
324
Blower Unit
324
Resistor
324
Air Conditioner Control
325
Adjustment of Control Cable
325
Wiring Diagram
327
Preliminary Cleaning
329
Compressor Clutch
329
Shaft Seal
330
Discharge Valve
332
Suction Valve
332
Rear Cover and Rear Cylinder Head
333
Air Conditioner Diagnoses
336
Performance Test Diagnoses
338
Blower Motor Diagnoses
342
Compressor Clutch Diagnoses
343
Compressor Diagnoses
345
Fast Idle Control Device Diagnoses
347
Performance Chart
348
Electrical System
352
Battery
353
Checking Specific Gravity
353
Checking Electrolyte Level
353
Battery Freezing
354
Battery Testing
354
Starting System
357
Starting System Troubleshooting
358
Starter Motor
359
Reduction Gear Type
360
Field Coil
362
Brush Spring
362
Brush
362
Armature Assembly
362
Ball Bearing
363
Magnetic Switch Assembly
363
Brush Holder
363
Magnetic Switch Returnability
364
Series Coil
364
Shunt Coil
364
Charging System
366
Charging System Troubleshooting
368
Alternator
369
Rotor Inspection
370
Stator
371
Diode
371
Positive Diode
371
Negative Diode
371
IC Voltage Regualtor
373
Ignition System
375
IC Ignition System Troubleshooting
377
Distributor
379
Cap and Rotor Head
379
Advance Mechanisms
379
IC Ignition Unit
381
Body Electrical Wiring
383
Cable Colors
383
Fuse and Fusible Link
383
Tail Harness
390
Back Door Harness
390
Location of Electrical Unit
391
Electrical Unit of Lighting System
392
Bulbs
392
Ignition Switch
393
Combination Switch
393
Illumination Control Rheostat
395
Aiming Adjustment
395
Electrical Unit of Signal System
396
Turn Signal Switch
396
Horn Relay
396
Back up Lamp Switch
396
Meters and Gauges
397
Combination Meter
397
Warning System
400
Brake Warning System
400
Door Switch
400
Seat Belt Warning Switch
401
Intermittent Warning Buzzer
401
Seat Belt Warning Timer
402
Seat Belt Switch
402
Intermitter Wiper Amplifier
402
Electrical Accessories
403
Windshield Wiper and Washer
403
Wiper Switch
404
Rear Window Wiper and Washer
405
Cigarette Lighter
406
Horn
406
Radio
406
Rear Window Defogger
407
Adjusting Antenna Trimmer
407
Defogger Switch
408
Defogger Relay
408
Rear Window Filaments
408
Filament Maintenance
408
After Repair
409
Wiring Diagrams and Trouble Diagnoses
410
Electrical System Block Diagram
410
Fuse Block Circuit Supply Routing
410
Lighting System
411
Headlamp
411
Tail, Clearance, Side Marker and License Plate Lamp
413
Room and Luggage Room Lamp
415
Illumination Lamp
416
Stop Lamp
419
Back-Up Lamp
420
Tachometer
423
Speedometer
424
Noise Prevention Chart
432
Cigarette Lighter and Clock
433
Rear Defogger
434
Heater
435
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