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Travis Industries 564 HO GS Installation Manual

Built-in direct vent fireplace natural gas or propane residential or mobile home
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Download this manual See also: Owner's Manual, Instruction and Installation Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2011, T.I.
$10.00
100-01263_000
564 HO GS
Fireplace
Tested and Listed by
ANSI Z21.88
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
www.travisproducts.com
4110505
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 564 HO GS

  • Page 1 564 HO GS Fireplace Tested and Listed by ANSI Z21.88  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 HO GS fireplace. For operating and maintenance instructions, refer to the 564 HO GS Owner's Manual (part # 100-01264). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88.

  • Page 3: Table Of Contents

      Altitude Considerations ......... 18   LP Conversion Instructions ......41   Approved Vent ..........19   Installation ..........41   Vent Installation ..........19   Index ............. 58   Approved Vent Configurations ..... 20 © Travis Industries 4110505 100-01263_000...

  • Page 4: Safety Warnings

    All other work must be done by a trained technician. Don't modify or replace orifices.  The viewing glass should be opened only for conducting service.  Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4110505 100-01263_000...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). © Travis Industries...

  • Page 6: Installation Options

    6-1/4” 159mm 33-1/4" 845mm 30-1/4" 768mm 18.75" 476mm 28-3/4" 730mm 1” 25mm 30" 762mm 16-1/2” 36.25" 420mm 921mm (a) Center Location of Vent (b) Heat Shield (must be bent vertically after fireplace is in location) © Travis Industries 4110505 100-01263_000...

  • Page 7: Packing List

    Included w Burner Use 564 HO (31 DVI) Included w Burner Media Driftwood (94500548) Other Media To Follow Face/Grill Use any 564 Face or Grill Use any 564 Face or Grill Use any 564 Face or Grill © Travis Industries 4110505 100-01263_000...

  • Page 8: Installation Overview

     Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 36) and install the grill or face. © Travis Industries 4110505 100-01263_000...

  • Page 9: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4110505 100-01263_000...

  • Page 10: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces  The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 lbs., 70Kg) and vent. © Travis Industries 4110505 100-01263_000...

  • Page 11: Minimum Framing Dimensions

    (if used) should be routed to a location near the left front of the fireplace. 36.5” 928mm 16.5” 420mm WARNING: A cut-out for the gas line may be required on the framing. See the dimensions under “Gas Line Connection” for details. © Travis Industries 4110505 100-01263_000...

  • Page 12: Nailing Brackets

    90 degrees. Use a screwdriver if Nailing Bracket Fireplace necessary. Drywall TOP VIEW 5/8” (16mm) Drywall Framing For installations using 5/8” (625mm) facing, fold the shorter tab out Nailing Bracket Fireplace 90 degrees. Use a screwdriver if necessary. Drywall © Travis Industries 4110505 100-01263_000...

  • Page 13: Corner Installations

    Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) C l e arance 14-1/4" 362mm 44-1/2" Min. 1130mm © Travis Industries 4110505 100-01263_000...

  • Page 14: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4110505 100-01263_000...

  • Page 15: Gas Line Location

    The shutoff valve accepts a ½” MPT. 8-3/4” 222mm Right Side Gas Inlet (preferred) The gas valve inlet is located 2-½” 13-3/4” (349mm) above the base of the fireplace. 1-3/4” (44mm) Left Side Gas Inlet 8-3/4" 222mm 13-3/4" 349mm 1-3/4” (44mm) © Travis Industries 4110505 100-01263_000...

  • Page 16: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4110505 100-01263_000...

  • Page 17: Optional Wall Switch Or Thermostat Installation

    To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires © Travis Industries 4110505 100-01263_000...

  • Page 18: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4110505 100-01263_000...

  • Page 19: Approved Vent

     Vertical termination configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 4” (102mm) clearance above the vent.

  • Page 20: Approved Vent Configurations

    (see “A” below), and replace the screws. In the example “B” below, the restrictor is set in position #3. This example is Position # 3 # 1 (open - stock position) # 5 (closed) © Travis Industries 4110505 100-01263_000...

  • Page 21: Intake Restrictor Adjustment

    Intake Restrictor - located on rear wall of firebox Position #1 (open) Dancing/DiamondFyre Intake Restrictor: EmberFyre Intake Restrictor: © Travis Industries 4110505 100-01263_000...

  • Page 22: Diffuser Plate Adjustment

    4. Secure the flattened diffuser plate with the screws removed earlier. 5. Replace the exhaust restrictor. See “Exhaust Restrictor Adjustment” for the restrictor settings. 1/4” Nutdriver DIFFUSER SIDE VIEW Before (Stock - Position #1) After (Position #2) © Travis Industries 4110505 100-01263_000...

  • Page 23: Vent Configurations With Horizontal Termination (Emberfyre Burner Only)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. © Travis Industries 4110505 100-01263_000...

  • Page 24: Vent Configurations With Vertical Termination (Emberfyre Burner Only)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (EmberFyre Burner only) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.

  • Page 25: Vent Configurations With Horizontal Termination (Dancing/Diamondfyre)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. © Travis Industries 4110505 100-01263_000...

  • Page 26: Vent Configurations With Vertical Termination (Dancing/Diamondfyre)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (Dancing/DiamondFyre) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area 40' max (12m) 40' max (12m) shown in the chart. Use the indicated restrictor and diffuser positions.
  • Page 27 NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4110505 100-01263_000...

  • Page 28: Hearth Requirements

    Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4110505 100-01263_000...

  • Page 29: Facing Requirements

    (see “d”). This area must remain open to allow for glass frame removal and air flow. Drywall Installation 3” (77mm) (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) © Travis Industries 4110505 100-01263_000...

  • Page 30: Facing Overview

    (914mm) Victorian Lace 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) Bungalow, Tree of Life 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) © Travis Industries 4110505 100-01263_000...

  • Page 31: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for details. 7-1/2" 191mm 1” 1-5/8" 32-1/2" 1-7/8" 41mm 826mm 48mm © Travis Industries 4110505 100-01263_000...

  • Page 32: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor © Travis Industries 4110505 100-01263_000...

  • Page 33: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    Fireplace Drywall Masonry 1” NOTE: The nailing brackets are not used for this type 25mm of installation -- secure the fireplace to the floor with 36-1/4” the brackets along the base of the fireplace. 921mm © Travis Industries 4110505 100-01263_000...

  • Page 34: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    (98500683). This kit covers the of the fireplace to a maximum of 1” (25mm). upper corners. FRONT VIEW 2-3/4” 70mm TOP VIEW Framing 29” 737mm Fireplace Nailing Bracket 61” Radius (1549mm) Drywall Face Masonry 1" 25mm 36-1/4” 921mm © Travis Industries 4110505 100-01263_000...

  • Page 35: Thick Facing Installation - Side View

    Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor © Travis Industries 4110505 100-01263_000...

  • Page 36: Mantel Requirements

    Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 2-1/4” (57mm) clearance to the side of the glass frame). Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4110505 100-01263_000...

  • Page 37: Steps For Finalizing The Installation

    Holder expose the controls. below the firebox. AA Battery Tray Install the Burner/Logs Kit (see the Burner instructions). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4110505 100-01263_000...

  • Page 38: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4110505 100-01263_000...

  • Page 39: Glass Frame Removal And Installation

    3) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is fully in place -- it should be flush with the front of the fireplace when installed correctly. © Travis Industries 4110505 100-01263_000...

  • Page 40: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4110505 100-01263_000...

  • Page 41: Lp Conversion Instructions

    Install the LP conversion kit prior to installing the burner. Remove the glass (see page 36). Installation 1. Remove the burner bracket as shown below. © Travis Industries 4110505 100-01263_000...
  • Page 42 Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID Orifice Front Rear 1.1mm 3. Install the LP burner bracket and manifold seal plate as shown below. These components are shipped with the fireplace. © Travis Industries 4110505 100-01263_000...
  • Page 43 NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. T-20 Torx or Slotted Screwdriver Figure 2: LP Regulator Placement 6. Install the burner (see the instructions included with the burner). Replace the glass and restore the fireplace to the correct configuration. © Travis Industries 4110505 100-01263_000...
  • Page 44 (left or right side). See the directions below for removing the power heat duct covers. Power Heat Duct Covers 1. Remove the outer heat duct plate (4 screws - see picture below). 2. Remove the inner heat duct plate (2 screws – see picture below). © Travis Industries 4110505 100-01263_000...
  • Page 45 (6” Round to 10” x 3-1/4”) areas. 6" Duct Starter Ring Rheostat Blower Junction Box Assembly (black) (black) Common Common (white) (white) Ground Ground (green) (green) Grill Wall Adapter (for use on 2 x 4 walls) © Travis Industries 4110505 100-01263_000...
  • Page 46 (2) #8 x ½” Machine Screws  (2) Wire Ties  Torx T-20 Wrench  Wall Mount (for placing the transmitter on a wall)  (2) Drywall anchors (for wall mount)  (2) #8 x 3/8” Type B Screws © Travis Industries 4110505 100-01263_000...
  • Page 47 CONTROL SPARK ROD DIAGNOSTIC ADAPTER VALVE COMMAND POWER GROUND Green Orange POWER SUPPLY Yellow / Green IPI / CPI Black Green Blue White White Black CONTINUOUS PILOT BATTERY COMFORT MAIN BURNER TRAY GREENSMART CONTROL PILOT © Travis Industries 4110505 100-01263_000...

  • Page 48: Comfort Control

    Receiver IPI / CPI Blue White CONTINUOUS (4) AA Batteries PILOT FAN CONTROL Fan Controller POWER 120 VAC INTERMITTENT Power In 110V OUT AUX OUT PILOT Accent Thermodisk Light (s) Optional Blower(s) Accent Light Rheostat © Travis Industries 4110505 100-01263_000...
  • Page 49 “b”). Remove the concealment cove (see Figure 3). Figure 3 Unscrew the four screws holding the control cover in place (see Figure 4). Carefully remove the control cover (see Figure 5) Figure 4 Figure 5 © Travis Industries 4110505 100-01263_000...
  • Page 50 Figure 7 Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot / greensmart pilot – see Figure 8). Figure 8 © Travis Industries 4110505 100-01263_000...
  • Page 51 The control panel has plastic wire-locks attached to the back (see Figure 13). Un-hook the wires from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (see Figure 14). These items may be discarded. Figure 14 Figure 13 © Travis Industries 4110505 100-01263_000...
  • Page 52 (see Figure 17) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation. Figure 17 Figure 16 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each connector (see .Figure 18). Figure 18 © Travis Industries 4110505 100-01263_000...
  • Page 53 Attach the blue and white wires to the IPI/CPI switch (see Figure 21). Connect the wiring harness to the stepper motor (see Figure 22). Figure 22 Figure 21 Attach the wiring harness to the comfort control valve connection (see Figure 23). Figure 23 © Travis Industries 4110505 100-01263_000...
  • Page 54 Place the fan controller near the front of the fireplace to the left and connect it to the wiring harness (see Figure 24). Attach the power cord from the fan controller to the AC connection (see Figure 25). MAKE SURE TO TURN THE FAN CONTROLLER ON (“-“ SYMBOL). Figure 25 Figure 24 © Travis Industries 4110505 100-01263_000...
  • Page 55 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 28). Figure 28 © Travis Industries 4110505 100-01263_000...
  • Page 56 Figure 32 Figure 31 Place the receiver coverplate (and switch) over the receiver (see Figure 33) and attach with the two screws included with the receiver (see Figure 34) Figure 33 Figure 34 © Travis Industries 4110505 100-01263_000...
  • Page 57 Use the included drywall anchors (and screws) to secure it to the wall (see Figure 37). Figure 37 Restore power to the fireplace and test operation of the remote (see the instructions included with the remote). © Travis Industries 4110505 100-01263_000...

  • Page 58: Index

    Glass Frame Removal and Installation ....39 Hearth Requirements ........... 28 Heating Specifications .......... 6 Index ..............58 Installation Options ..........6 Intake Restrictor Adjustment ........ 21 Listing Details ............2 Mantel Requirements ........... 36 © Travis Industries 4110505 100-01263_000...

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