Travis Industries 564 HO NB GSR2 Installation Manual

(with screen)
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2015, T.I.
564 HO NB GSR2
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
4150330
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01408

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Summary of Contents for Travis Industries 564 HO NB GSR2

  • Page 1 564 HO NB GSR2 (with screen) Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 HO NB GSR2 fireplace. For operating and maintenance instructions, refer to the 564 HO NB GSR2 Owner's Manual (part # 100-01409). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88.
  • Page 3: Table Of Contents

    Approved Vent ..........22 Installing the Power Heat Duct with the 564   Vent Installation ..........22   HO ..............50   Approved Vent Configurations ..... 23   Wiring Diagram ..........51   Restrictor Position ........23 4150330 Travis Industries 100-01408...
  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 4150330 Travis Industries 100-01408...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    33.25" 807mm 845mm 6.25" 159mm 30.25" 768mm 28.75" 730mm 18.875" 32.75" 480mm 832mm 1" 25mm 28" * 712mm 36.25" 921mm 18.25" * 464mm * See "Clearances" and "Framing Dimensions" for details. Weight: 165 Lbs. (74 kg) 4150330 Travis Industries 100-01408...
  • Page 7: Packing List

    Logs/Media Included w Burner Use 564 HO (31 DVI) Included w Burner Media Driftwood (94500548) Fyre-Stones (94700730) Face/Grill Use any 564 Face or Grill Use any 564 Face or Grill Use any 564 Face or Grill 4150330 Travis Industries 100-01408...
  • Page 8: Installation Overview

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 39) and install the grill or face. 4150330 Travis Industries 100-01408...
  • Page 9: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. 4150330 Travis Industries 100-01408...
  • Page 10: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (165 lbs., 74Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. 4150330 Travis Industries 100-01408...
  • Page 11: Minimum Framing Dimensions

    Installation for qualified installers only) Minimum Framing Dimensions 56" 1423mm 36.75" 936mm 36.5" 928mm 17.75" 451mm (a) Minimum Enclosure Height 4150330 Travis Industries 100-01408...
  • Page 12: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min.
  • Page 13: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Min.
  • Page 14: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...
  • Page 15: Nailing Brackets

    90° (use a Drywall screwdriver if necessary). TOP VIEW 5/8" (16mm) Drywall Framing For installations using 5/8" Nailing Bracket (16mm) drywall fold the Fireplace shorter tab out 90° (use a Drywall screwdriver if necessary). 4150330 Travis Industries 100-01408...
  • Page 16: Corner Installations

    Installation for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 14-1/4" 362mm 45.625" Min. 1159mm 4150330 Travis Industries 100-01408...
  • Page 17: Outdoor Fireplace Installations

    Installation for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).
  • Page 18: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. 4150330 Travis Industries 100-01408...
  • Page 19: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. 4150330 Travis Industries 100-01408...
  • Page 20: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. 4150330 Travis Industries 100-01408...
  • Page 21: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. 4150330 Travis Industries 100-01408...
  • Page 22: Approved Vent

     Vertical termination configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 4” (102mm) clearance above the vent.
  • Page 23: Approved Vent Configurations

    (see “A” below), and replace the screws. In the example “B” below, the restrictor is set in position #3. This example is Position # 3 # 1 (open - stock position) # 5 (closed) 4150330 Travis Industries 100-01408...
  • Page 24: Intake Restrictor Adjustment

    Intake Restrictor - located on rear wall of firebox Position #1 (open) Dancing/DiamondFyre Intake Restrictor: EmberFyre Intake Restrictor: 4150330 Travis Industries 100-01408...
  • Page 25: Diffuser Plate Adjustment

    4. Secure the flattened diffuser plate with the screws removed earlier. 5. Replace the exhaust restrictor. See “Exhaust Restrictor Adjustment” for the restrictor settings. 1/4” Nutdriver DIFFUSER SIDE VIEW Before (Stock - Position #1) After (Position #2) 4150330 Travis Industries 100-01408...
  • Page 26: Vent Configurations With Horizontal Termination (Emberfyre Burner Only)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. 4150330 Travis Industries 100-01408...
  • Page 27: Vent Configurations With Vertical Termination (Emberfyre Burner Only)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (EmberFyre Burner only) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.
  • Page 28: Vent Configurations With Horizontal Termination (Dancing/Diamondfyre)

    Horizontal length (max. 24’) is calculated whether it turns right or left). by adding both lengths of horizontal run It may be a 90° or 45° elbow. (Horizontal Length = H1 + H2). This is considered a vertical elbow. 4150330 Travis Industries 100-01408...
  • Page 29: Vent Configurations With Vertical Termination (Dancing/Diamondfyre)

    Installation for qualified installers only) Vent Configurations with Vertical Termination (Dancing/DiamondFyre) NOTE: Travis Industries strongly recommends using a 6-5/8” diameter vent when terminating vertically.  The termination must fall within the shaded area 40' max (12m) 40' max (12m) shown in the chart. Use the indicated restrictor and diffuser positions.
  • Page 30: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material 4150330 Travis Industries 100-01408...
  • Page 31: Hearth Requirements

    Raised Fireplaces A hearth is not required when the fireplace is raised above the flooring surface. Fireplace Stand 4150330 Travis Industries 100-01408...
  • Page 32: Facing Requirements

    (see “d”). This area must remain open to allow for glass frame removal and air flow. Drywall Installation 3” (77mm) (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) 4150330 Travis Industries 100-01408...
  • Page 33: Facing Overview

    (737mm) (914mm) Victorian Lace 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) Bungalow, Tree of Life 27-1/2” 32-3/8” Optional facing will abut the edge of faceplate (tile (699mm) (822mm) line) 4150330 Travis Industries 100-01408...
  • Page 34: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500683) and a triangular piece of facing in these upper corners. See the instructions included with the face for details. 7-1/2" 191mm 1” 1-5/8" 32-1/2" 1-7/8" 41mm 826mm 48mm 4150330 Travis Industries 100-01408...
  • Page 35: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor 4150330 Travis Industries 100-01408...
  • Page 36: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    743mm Fireplace Drywall Masonry 1” NOTE: The nailing brackets are not used for this type 25mm of installation -- secure the fireplace to the floor with 36-1/4” the brackets along the base of the fireplace. 921mm 4150330 Travis Industries 100-01408...
  • Page 37: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    (98500683). This kit covers the of the fireplace to a maximum of 1” (25mm). upper corners. FRONT VIEW 2-3/4” 70mm TOP VIEW Framing 29” 737mm Fireplace Nailing Bracket 61” Radius (1549mm) Drywall Face Masonry 1" 25mm 36-1/4” 921mm 4150330 Travis Industries 100-01408...
  • Page 38: Thick Facing Installation - Side View

    Floor Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor 4150330 Travis Industries 100-01408...
  • Page 39: Mantel Requirements

    Combustible mantel columns (legs) that protrude more than 4” (102mm) from the glass frame or non- combustible facing must meet the side wall clearance (minimum 12” (305mm) from side of the fireplace - 14-1/4” 362mm to the side of the glass frame). Non-combustible mantel columns do not have a minimum clearance. 4150330 Travis Industries 100-01408...
  • Page 40: Steps For Finalizing The Installation

    Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC. Install the burner and media (and firebacks if applicable). Replace the glass. Start the heater. Leak test all gas joints. 4150330 Travis Industries 100-01408...
  • Page 41: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid 4150330 Travis Industries 100-01408...
  • Page 42: Barrier Removal

    HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. 4150330 Travis Industries 100-01408...
  • Page 43: Glass Frame Removal

    (follow the instructions to the right in reverse). 3) Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is fully in place -- it should be flush with the front of the fireplace when installed correctly. 4150330 Travis Industries 100-01408...
  • Page 44: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. 4150330 Travis Industries 100-01408...
  • Page 45: Lp Conversion Instructions

    The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. This kit contains the stepper motor (regulator) and torx wrench necessary for installation. Installation 1. Remove and discard the burner bracket as shown below. 4150330 Travis Industries 100-01408...
  • Page 46 Rear Burner Orifice Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID Orifice Front Rear 1.1mm 3. Install the LP burner bracket and manifold seal plate as shown below. These components are shipped with the fireplace. 4150330 Travis Industries 100-01408...
  • Page 47 .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench Remove the concealment cover. Unscrew the four screws holding the control cover in place. Carefully remove the control cover and place face down to access the regulator. 4150330 Travis Industries 100-01408...
  • Page 48 CORRECTLY ORIENTED. Secure using the screws included with the motor– tighten to 25 Lb- inches. Leak test this area after installation to verify proper installation. 8. Install the burner (see the instructions included with the burner). Replace the glass and restore the fireplace to the correct configuration. 4150330 Travis Industries 100-01408...
  • Page 49: Attaching The Power Heat Duct To The 564 Ho49

    (left or right side). See the directions below for removing the power heat duct covers. Power Heat Duct Covers 1. Remove the outer heat duct plate (4 screws - see picture below). 2. Remove the inner heat duct plate (2 screws – see picture below). 4150330 Travis Industries 100-01408...
  • Page 50: Installing The Power Heat Duct With The 564 Ho

    (6” Round to 10” x 3-1/4”) areas. 6" Duct Starter Ring Rheostat Blower Junction Box Assembly (black) (black) Common Common (white) (white) Ground Ground (green) (green) Grill Wall Adapter (for use on 2 x 4 walls) 4150330 Travis Industries 100-01408...
  • Page 51: Wiring Diagram

    3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) 4150330 Travis Industries 100-01408...
  • Page 52 Gas Line Connection ..........18 Gas Line Location ..........18 Gas Line Requirements ........18 Hearth Requirements ........... 31 Heating Specifications .......... 6 Installation Options ..........6 Intake Restrictor Adjustment ........ 24 Listing Details ............2 Mantel Requirements ........... 39 4150330 Travis Industries 100-01408...

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