Travis Industries 864 HO NB GSR2 Installation Manual
Built-in direct vent fireplace
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Also See for 864 HO NB GSR2:
- Installation manual (52 pages) ,
- Owner's manual (26 pages) ,
- Installation manual (60 pages)
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2014, T.I.
864 HO NB GSR2
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
4140922
Tested and Listed by
Report # 100162735PRT-001
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01410
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Table of Contents
Related Manuals for Travis Industries 864 HO NB GSR2
Summary of Contents for Travis Industries 864 HO NB GSR2
- Page 1 864 HO NB GSR2 (with screen) Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-
Page 2: Table Of Contents
Facing and Faceplate Installation ........27 Optional Faceplates – Sizing Chart .........28 Special Instructions for Metropolitan and Victorian Lace Faces ..............28 Special Instructions for Wilmington Faces .......28 Special Instructions for Louvered Grills / Rosario Faces ................29 © Travis Industries 4140922 100-01410... -
Page 3: Overview
Introduction and Important Information Overview This manual details the installation requirements for the 864 HO NB GSR2 fireplace. For operating and maintenance instructions, refer to the 864 HO NB GSR2 Owner's Manual (part # 100-01411). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. -
Page 4: Safety Warnings
Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140922 100-01410... - Page 5 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
-
Page 6: Installation Options
8" (203mm) Dia. 44.5" 1130mm 36.75" 933mm 40.75" 35.25" 1035mm 895mm 1" 25mm 37" 940mm 27.5" * 699mm 225 Lbs. (102 Kg) 22.25" * 41" * 566mm 1041mm * See "Clearances" and "Framing Dimensions" for details. © Travis Industries 4140922 100-01410... -
Page 7: Packing List
Install the drywall. Install the hearth (if applicable). Install the facing (if applicable). Install the mantel (if applicable). Finalize the installation (see page 35) and install the grill or face. © Travis Industries 4140922 100-01410... -
Page 8: Massachusetts Requirements
See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4140922 100-01410... -
Page 9: Fireplace Placement Requirements
The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent. The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. © Travis Industries 4140922 100-01410... -
Page 10: Minimum Framing Dimensions - Rear Vent
Installation (for qualified installers only) Minimum Framing Dimensions – Rear Vent 56.375" 1432mm 48" 1219mm 41.25" 1048mm 21.75" (533mm) (a) Minimum Enclosure Height © Travis Industries 4140922 100-01410... -
Page 11: Minimum Framing Dimensions - Top Vent
NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1” clearance. The framing dimensions below reflect the additional 1” depth required. 56.375" 1432mm 48" 1219mm 41.25" 1048mm 22.75" (578mm) (a) Minimum Enclosure Height © Travis Industries 4140922 100-01410... -
Page 12: Nailing Brackets
NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square. 54-7/8’’ (1394mm) 1/2''(13mm) 1/2" (13mm) 5/8''(16mm) 5/8" (16mm) © Travis Industries 4140922 100-01410... -
Page 13: Corner Installations - Rear Vent Configuration
A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). NOTE: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow. Typically Minimum 0.5" (13mm) Clearance 12.5" 318mm Typically 5.5" 140mm 50.5" Min. 1283mm © Travis Industries 4140922 100-01410... -
Page 14: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4140922 100-01410... -
Page 15: Gas Line Location
4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4140922... -
Page 16: Electrical Connection
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. © Travis Industries 4140922 100-01410... -
Page 17: Vent Requirements
Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4140922 100-01410... -
Page 18: Vent Location And Vent Shield Position
Installation (for qualified installers only) Vent Location and Vent Shield Position Make sure shield Make sure shield is at 90 deg. is at 45 deg. 22.25" 18" 566mm 458mm 43.5" 48" 1105mm 1035mm © Travis Industries 4140922 100-01410... -
Page 19: Approved Vent Configurations
Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions. Exhaust Restrictor (closed) #8 (open - stock position) # 1 Position 3 Position 3 © Travis Industries 4140922 100-01410... -
Page 20: Intake Restrictor
Installation (for qualified installers only) Intake Restrictor 3/8" Wrench (closed) # 5 (open - stock position) # 1 Position 3 © Travis Industries 4140922 100-01410... -
Page 21: Vent Configuration: Horizontal Termination (No Vertical Rise)
Min. 6" (152mm) Horizontal Section Max.48" (1219mm) Horizontal Section(s) Vent with 1 45˚ Elbow Exhaust Restrictor # 1 (stock) 3 feet (0.915m) Intake Restrictor # 1 (stock) 0 feet Min. 6" (152mm) Horizontal Section Max. 24" (610mm) Horizontal Section(s) © Travis Industries 4140922 100-01410... -
Page 22: Vent Configuration: Horizontal Termination (With Vertical Rise)
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140922 100-01410... -
Page 23: Vent Configuration: Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140922 100-01410... -
Page 24: Termination Requirements
Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 4140922 100-01410... -
Page 25: Hearth Requirements
Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4140922 100-01410... -
Page 26: Facing Requirements
(see “d”). This area must remain open to allow for glass frame removal and air flow. (a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered) © Travis Industries 4140922 100-01410... -
Page 27: Facing And Faceplate Installation
The fireplace may be raised to accommodate thicker hearth materials. NOTE: The hearth or facing can extend no greater than 1" above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. © Travis Industries 4140922 100-01410... -
Page 28: Optional Faceplates - Sizing Chart
(use needle-nose pliers if necessary). These tabs bend down to allow for removal. Re-attach the deflectors once the mounting brackets are in place. Bend the tabs down, making sure the deflectors are secure and flat. © Travis Industries 4140922 100-01410... -
Page 29: Special Instructions For Louvered Grills / Rosario Faces
These tabs bend down to allow for removal. Re-attach the deflectors to the louvers for future use if using a different face or grill. Bend the tabs as shown, making sure the deflectors are secure and flat. © Travis Industries 4140922 100-01410... -
Page 30: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)
870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm © Travis Industries 4140922 100-01410... -
Page 31: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View
Tile or other facing under 1’’ (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1’’ (25mm) Floor © Travis Industries 4140922 100-01410... -
Page 32: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)
(or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type 41" of installation - secure the fireplace to the floor with 1041mm the brackets along the base of the fireplace. © Travis Industries 4140922 100-01410... -
Page 33: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces
Masonry is installed 1" (25mm) maximum (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius Nailing Bracket 908mm Fireplace Drywall Face Masonry 1" 41" 1041mm © Travis Industries 4140922 100-01410... -
Page 34: Thick Facing Installation - Side View
Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1’’ (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1’’ (25mm) above the base of the fireplace. 1’’ (25mm) Fireplace Support Floor © Travis Industries 4140922 100-01410... -
Page 35: Mantel Requirements
Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 2-1/4” (57mm) clearance to the side of the glass frame). Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4140922 100-01410... -
Page 36: Steps For Finalizing The Installation
7. Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC (see the owners manual). © Travis Industries 4140922 100-01410... -
Page 37: Air Shutter Adjustment
(this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. © Travis Industries 4140922 100-01410... -
Page 38: Barrier Removal
HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. © Travis Industries 4140922 100-01410... -
Page 39: Glass Frame Removal And Installation
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4140922 100-01410... -
Page 40: Glass Frame Removal And Installation (Continued)
Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 4140922 100-01410... -
Page 41: Fireback Installation
- hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step "a". Place the floor firebacks in place. © Travis Industries 4140922 100-01410... -
Page 42: Lp Conversion Instructions
The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. The kit contains the stepper motor (regulator) and torx wrench. The burner orifices and burner gaskets are shipped with the appliance. 1. Access the firebox. 2. Remove and discard the manifold cover (see below). © Travis Industries 4140922 100-01410... - Page 43 Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). Look here for the orifice identification 15/16" 24mm Front 1.25mm Rear .0625" 4. Install the new manifold cover included in the LP conversion kit (see illustration below). © Travis Industries 4140922 100-01410...
- Page 44 (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). 6. Unscrew the four screws holding the control cover in place. Carefully remove the control cover. © Travis Industries 4140922 100-01410...
- Page 45 9. Replace the remaining firebox components. 10. Replace the glass. 11. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak- test all gas connections and the gas control valve. © Travis Industries 4140922 100-01410...
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Page 46: Andiron Installation
Attach the andiron brackets (shipped with the fireplace) to the grate (see step “b”). Attach the andirons the the andiron brackets using the screws included with the andirons (see step “c”). 5/32 Hex Wrench © Travis Industries 4140922 100-01410... -
Page 47: Wiring Diagram
3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4140922 100-01410... -
Page 48: Power Heat Duct Installation
The location of the power heat duct cover on the rear of the fireplace is shown below. 1. Remove the 4 screws on the power heat duct cover and remove the cover. © Travis Industries 4140922 100-01410... - Page 49 Optional Equipment (for qualified installers only) Remove the 2 screws on the power heat duct cover plate and remove the cover. © Travis Industries 4140922 100-01410...
- Page 50 Vent Location and Vent Shield Position ..18 Massachusetts Approval ........3 Vent Requirements .......... 17 Massachusetts Requirements ......8 Wiring Diagram ..........47 Minimum Framing Dimensions – Rear Vent ..10 Minimum Framing Dimensions – Top Vent ..11 © Travis Industries 4140922 100-01410...
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